Virtual lab in Modelica of a cement clinker cooler for operator training

Plant operator training plays a fundamental role in improving the energy efficiency of the cement manufacturing process and in reducing the CO2 emission. A virtual lab of a clinker grate cooler, intended for the training of cement plant operators, has been developed. The grate cooler model has been...

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Autores:
Tipo de recurso:
Fecha de publicación:
2014
Institución:
Universidad Tecnológica de Bolívar
Repositorio:
Repositorio Institucional UTB
Idioma:
eng
OAI Identifier:
oai:repositorio.utb.edu.co:20.500.12585/9060
Acceso en línea:
https://hdl.handle.net/20.500.12585/9060
Palabra clave:
Computer simulation
Computer-aided instruction
Control education
Modelica
Process simulators
Cement manufacturing process
Control education
Modelica
Modelica language
Modelling environment
Operator training
Process simulators
Simulated results
Carbon dioxide
Cement industry
Cements
Computer aided instruction
Computer simulation
Cooling systems
Energy efficiency
Personnel training
Rights
restrictedAccess
License
http://creativecommons.org/licenses/by-nc-nd/4.0/
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oai_identifier_str oai:repositorio.utb.edu.co:20.500.12585/9060
network_acronym_str UTB2
network_name_str Repositorio Institucional UTB
repository_id_str
dc.title.none.fl_str_mv Virtual lab in Modelica of a cement clinker cooler for operator training
title Virtual lab in Modelica of a cement clinker cooler for operator training
spellingShingle Virtual lab in Modelica of a cement clinker cooler for operator training
Computer simulation
Computer-aided instruction
Control education
Modelica
Process simulators
Cement manufacturing process
Control education
Modelica
Modelica language
Modelling environment
Operator training
Process simulators
Simulated results
Carbon dioxide
Cement industry
Cements
Computer aided instruction
Computer simulation
Cooling systems
Energy efficiency
Personnel training
title_short Virtual lab in Modelica of a cement clinker cooler for operator training
title_full Virtual lab in Modelica of a cement clinker cooler for operator training
title_fullStr Virtual lab in Modelica of a cement clinker cooler for operator training
title_full_unstemmed Virtual lab in Modelica of a cement clinker cooler for operator training
title_sort Virtual lab in Modelica of a cement clinker cooler for operator training
dc.subject.keywords.none.fl_str_mv Computer simulation
Computer-aided instruction
Control education
Modelica
Process simulators
Cement manufacturing process
Control education
Modelica
Modelica language
Modelling environment
Operator training
Process simulators
Simulated results
Carbon dioxide
Cement industry
Cements
Computer aided instruction
Computer simulation
Cooling systems
Energy efficiency
Personnel training
topic Computer simulation
Computer-aided instruction
Control education
Modelica
Process simulators
Cement manufacturing process
Control education
Modelica
Modelica language
Modelling environment
Operator training
Process simulators
Simulated results
Carbon dioxide
Cement industry
Cements
Computer aided instruction
Computer simulation
Cooling systems
Energy efficiency
Personnel training
description Plant operator training plays a fundamental role in improving the energy efficiency of the cement manufacturing process and in reducing the CO2 emission. A virtual lab of a clinker grate cooler, intended for the training of cement plant operators, has been developed. The grate cooler model has been derived from first principles, and has been validated by consulting cement industry experts, and comparing the simulated results with published data and available information from the cement industry. The model has been described in the Modelica language. The Interactive Modelica library has been used to develop the interactive user-to-model interface, and the communication between this interface and the model. The virtual lab, which is completely described in Modelica, has been simulated using the Dymola 6.1 modelling environment. The Interactive Modelica library can be freely downloaded from the website http://www.euclides.dia.uned.es/. © 2013 © Taylor & Francis.
publishDate 2014
dc.date.issued.none.fl_str_mv 2014
dc.date.accessioned.none.fl_str_mv 2020-03-26T16:32:52Z
dc.date.available.none.fl_str_mv 2020-03-26T16:32:52Z
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dc.type.driver.none.fl_str_mv info:eu-repo/semantics/article
dc.type.hasVersion.none.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.spa.none.fl_str_mv Artículo
status_str publishedVersion
dc.identifier.citation.none.fl_str_mv Mathematical and Computer Modelling of Dynamical Systems; Vol. 20, Núm. 2; pp. 170-193
dc.identifier.issn.none.fl_str_mv 13873954
dc.identifier.uri.none.fl_str_mv https://hdl.handle.net/20.500.12585/9060
dc.identifier.doi.none.fl_str_mv 10.1080/13873954.2013.819019
dc.identifier.instname.none.fl_str_mv Universidad Tecnológica de Bolívar
dc.identifier.reponame.none.fl_str_mv Repositorio UTB
dc.identifier.orcid.none.fl_str_mv 35104250500
24438160400
15732065200
identifier_str_mv Mathematical and Computer Modelling of Dynamical Systems; Vol. 20, Núm. 2; pp. 170-193
13873954
10.1080/13873954.2013.819019
Universidad Tecnológica de Bolívar
Repositorio UTB
35104250500
24438160400
15732065200
url https://hdl.handle.net/20.500.12585/9060
dc.language.iso.none.fl_str_mv eng
language eng
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dc.rights.cc.none.fl_str_mv Atribución-NoComercial 4.0 Internacional
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dc.format.medium.none.fl_str_mv Recurso electrónico
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institution Universidad Tecnológica de Bolívar
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spelling 2020-03-26T16:32:52Z2020-03-26T16:32:52Z2014Mathematical and Computer Modelling of Dynamical Systems; Vol. 20, Núm. 2; pp. 170-19313873954https://hdl.handle.net/20.500.12585/906010.1080/13873954.2013.819019Universidad Tecnológica de BolívarRepositorio UTB351042505002443816040015732065200Plant operator training plays a fundamental role in improving the energy efficiency of the cement manufacturing process and in reducing the CO2 emission. A virtual lab of a clinker grate cooler, intended for the training of cement plant operators, has been developed. The grate cooler model has been derived from first principles, and has been validated by consulting cement industry experts, and comparing the simulated results with published data and available information from the cement industry. The model has been described in the Modelica language. The Interactive Modelica library has been used to develop the interactive user-to-model interface, and the communication between this interface and the model. The virtual lab, which is completely described in Modelica, has been simulated using the Dymola 6.1 modelling environment. The Interactive Modelica library can be freely downloaded from the website http://www.euclides.dia.uned.es/. © 2013 © Taylor & Francis.Universidad Nacional de Educación a DistanciaThis work has been supported by Vicerrectoría Académica de la Universidad Tecnológica de Bolívar and by Universidad Nacional de Educación a Distancia (UNED), under the grant ‘Proyectos de Investigación propia de la UNED 2010’ Ref. 2010V-PUNED/0001.Recurso electrónicoapplication/pdfenghttp://creativecommons.org/licenses/by-nc-nd/4.0/info:eu-repo/semantics/restrictedAccessAtribución-NoComercial 4.0 Internacionalhttp://purl.org/coar/access_right/c_16echttps://www.scopus.com/inward/record.uri?eid=2-s2.0-84892798288&doi=10.1080%2f13873954.2013.819019&partnerID=40&md5=9bfa944330bae85ac9887f72df07cdc9Virtual lab in Modelica of a cement clinker cooler for operator traininginfo:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionArtículohttp://purl.org/coar/version/c_970fb48d4fbd8a85http://purl.org/coar/resource_type/c_2df8fbb1Computer simulationComputer-aided instructionControl educationModelicaProcess simulatorsCement manufacturing processControl educationModelicaModelica languageModelling environmentOperator trainingProcess simulatorsSimulated resultsCarbon dioxideCement industryCementsComputer aided instructionComputer simulationCooling systemsEnergy efficiencyPersonnel trainingAcuña O.Martin-Villalba C.Urquia A.Labahn, O., Kohlhaas, B., (1983) Cement Engineers Handbook, , Bauverlag GmbH, WiesbadenDuda, W., (1984) Cement Data Book, , Bauverlag, WiesbadenDeolalkar, S., (2009) Handbook for Designing Cement Plant, , BS Publications, HyderabadZiya, S., Zuhal, O., Hikmet, K., Mathematical modeling of heat recovery from a rotary kiln (2010) Appl. Therm. Eng, 30, pp. 817-825Akimasa, Y., Katsushi, T., Tadashi, M., Makoto, Y., (2001) Cement process modeling using process simulator, pp. 39-44. , Cement manufacturing technologyhttp://www.ni.com/labview/, Accessed on 2013http://www.modelica.org, Accessed on 2013Åström, K.J., Elmqvist, H., Mattsson, S.E., Evolution of Continuous-Time Modeling and Simulation (1998) Proceedings of the 12th European Simulation Multiconference, , Manchester, 16-19 JuneMartin-Villalba, C., Urquia, A., Dormido, S., An approach to virtual-lab implementation using Modelica (2008) Math. Comput. Model. Dyn. Syst, 14, pp. 341-360Martin-Villalba, C., Urquia, A., Dormido, S., Development of virtual-labs for education in chemical process control using Modelica (2012) Comput. Chem. Eng, 39, pp. 170-178AB, D., (2008) Dymola - Dynamic Modeling Laboratory, User's Manual, , Research Park Ideon, LundEngelson, V., (2000) Tools for design, interactive simulation, and visualization of object-oriented models in scientific computing, , Ph.D. diss. No. 627, Department of Computer and Information Science, Linköping UniversityEsquembre, F., Easy Java Simulations: a software tool to create scientific simulations in Java (2004) Comp. Phys. Commun, 156 (2), pp. 199-204Sarl, C., (2004) Sysquake 3, User's Manual, , Calerga Sarl, LausanneMartin-Villalba, C., (2007) Object-oriented modeling of virtual laboratories for control education, , Ph.D. diss., Department of Informática y Automática, UNEDMartin-Villalba, C., Urquia, A., Dormido, S., Object-oriented modelling of virtual-labs for education in chemical process control (2008) Comput. Chem. Eng, 32, pp. 3176-3186 https://www.fmi-standard.org/, Functional Mock-up Interface WebsiteVasaiely, P., (2009) Interactive simulation of SysML models using Modelica, , Bachelor Thesis, Department of Computer Science, Hamburg University of Applied Sciences https://www.openmodelica.org/, The OpenModelica ProjectBlanchette, J., Summerfield, M., (2008) C++ GUI Programming with Qt 4, , Prentice Hall, Boston, MA http://qwt.sourceforge.net, The Qwt user's Guide(2006) The Visualization Toolkit User's Guide, , Kitware Inc publishers, Columbia, SCSchroeder, W., Martin, K., Lorensen, B., (2006) The Visualization Toolkit - An Object-Oriented Approach to 3D Graphics, , Kitware Inc publishers, Columbia, SCUrquia, A., Martin-Villalba, C., Rubio, M.A., Sanz, V., Some Free Modelling & Simulation Resources, , http://www.euclides.dia.uned.es/, Department of Informática y Automática, UNED, Madrid. Available at. (Accessed on 2013)Otter, M., Olsson, H., New features in Modelica 2.0 (2002) Proceedings of the 2nd International Modelica Conference, , Oberpfaffenhofen, 18-19 MarchUrquia, A., Martin-Villalba, C., Dormido, S., Interactive simulation in Modelica: a proposal Proceedings of the 24th Annual European Simulation and Modelling Conference (ESM'2010), p. 2010. , Hasselt, 25-27 OctoberMartin-Villalba, C., Martinez, F., Urquia, A., Dormido, S., Development of virtual-labs based on complex Modelica models using VirtualLabBuilder (2010) Int. J. Model. Ident. Control, 9, pp. 98-107Martin-Villalba, C., Urquia, A., Dormido, S., Development of an industrial boiler virtual-lab for control education using Modelica (2013) Comp. Appl. Eng. Ed, 21 (1), pp. 36-45Mundhara, P., Sharma, S., (2005) Modeling of Clinker Coolers: Applications to Reduction in Energy Consumption, , IIT Madras, ChennaiMujumdar, K., Ranade, V., (2009) Modeling of Rotary Cement Kiln, , VDM Verlag Dr. Muller, SaarbruckenPerry, R., Green, D., (1984) Chemical Engineering Handbook, , McGraw-Hill Book Co., JurongYe, Z.J., Ma, C.F., Huang, S.Y., Measurement of monochromatic emissivity of cement clinker with various Fe2O3 content at high temperature (1995) J. Therm. Sci, 4 (2), pp. 128-131Touil, D., Belabed, H., Frances, C., Belaadi, S., Heat exchange modeling of a grate clinker cooler and entropy production analysis (2005) Int. J. Heat Technol, 23, pp. 61-68Rasul, M., Widianto, W., Mohanty, B., Assessment of the thermal performance and energy conservation opportunities of a cement industry in Indonesia (2005) Appl. Therm. Eng, 25, pp. 2950-2965Mujumdar, K., Ganesh, K., Kulkarni, S., Ranade, V., Rotary Cement Kiln Simulator (RoCKS): integrated modeling of pre-heater, calciner, kiln and clinker cooler (2007) Chem. Eng. Sci, 62, pp. 2590-2607http://purl.org/coar/resource_type/c_6501THUMBNAILMiniProdInv.pngMiniProdInv.pngimage/png23941https://repositorio.utb.edu.co/bitstream/20.500.12585/9060/1/MiniProdInv.png0cb0f101a8d16897fb46fc914d3d7043MD5120.500.12585/9060oai:repositorio.utb.edu.co:20.500.12585/90602021-02-02 13:59:38.748Repositorio Institucional UTBrepositorioutb@utb.edu.co