Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology
Six sigma has been used in different industries to reach operational excellence. However, in the chemical industry, the application of this methodology is limited. This research presents an implementation of the six sigma method for ammonium nitrate (AN) content optimization in condensate production...
- Autores:
-
Ochoa-González, Olmedo
Coronado Hernández, Jairo Rafael
Macías-Jiménez, Mayra
Romero-Conrado, Alfonso R.
- Tipo de recurso:
- Fecha de publicación:
- 2020
- Institución:
- Universidad Tecnológica de Bolívar
- Repositorio:
- Repositorio Institucional UTB
- Idioma:
- eng
- OAI Identifier:
- oai:repositorio.utb.edu.co:20.500.12585/9519
- Acceso en línea:
- https://hdl.handle.net/20.500.12585/9519
https://link.springer.com/chapter/10.1007/978-3-030-47679-3_15
- Palabra clave:
- Six sigma
Chemical industry
Ammonium nitrate
Condensate production
Fertilizer industry
Quality improvement
- Rights
- closedAccess
- License
- http://purl.org/coar/access_right/c_14cb
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Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology |
| title |
Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology |
| spellingShingle |
Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology Six sigma Chemical industry Ammonium nitrate Condensate production Fertilizer industry Quality improvement |
| title_short |
Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology |
| title_full |
Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology |
| title_fullStr |
Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology |
| title_full_unstemmed |
Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology |
| title_sort |
Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology |
| dc.creator.fl_str_mv |
Ochoa-González, Olmedo Coronado Hernández, Jairo Rafael Macías-Jiménez, Mayra Romero-Conrado, Alfonso R. |
| dc.contributor.author.none.fl_str_mv |
Ochoa-González, Olmedo Coronado Hernández, Jairo Rafael Macías-Jiménez, Mayra Romero-Conrado, Alfonso R. |
| dc.subject.keywords.spa.fl_str_mv |
Six sigma Chemical industry Ammonium nitrate Condensate production Fertilizer industry Quality improvement |
| topic |
Six sigma Chemical industry Ammonium nitrate Condensate production Fertilizer industry Quality improvement |
| description |
Six sigma has been used in different industries to reach operational excellence. However, in the chemical industry, the application of this methodology is limited. This research presents an implementation of the six sigma method for ammonium nitrate (AN) content optimization in condensate production for a fertilizer company in Colombia. The paper aims to determine the levels for input variables in the process, to meet desirable standards for condensate quality in terms of ammonium nitrate content. Based on the DMAIC steps implementation, it was possible to establish the main variables affecting the condensate quality and their optimal levels to reach an ammonium nitrate content below 15,000 ppm. These results demonstrate the impact that a six sigma project may have on operational effectiveness and quality improvement for meeting the customer requirements. |
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2020 |
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2020-10-30T16:44:10Z |
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2020 |
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2020-10-30 |
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Ochoa-González O., Coronado-Hernández J.R., Macías-Jiménez M.A., Romero-Conrado A.R. (2020) Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology. In: Saeed K., Dvorský J. (eds) Computer Information Systems and Industrial Management. CISIM 2020. Lecture Notes in Computer Science, vol 12133. Springer, Cham. https://doi.org/10.1007/978-3-030-47679-3_15 |
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978-3-030-47678-6 |
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https://hdl.handle.net/20.500.12585/9519 |
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10.1007/978-3-030-47679-3_15 |
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Universidad Tecnológica de Bolívar |
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Repositorio Universidad Tecnológica de Bolívar |
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Ochoa-González O., Coronado-Hernández J.R., Macías-Jiménez M.A., Romero-Conrado A.R. (2020) Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology. In: Saeed K., Dvorský J. (eds) Computer Information Systems and Industrial Management. CISIM 2020. Lecture Notes in Computer Science, vol 12133. Springer, Cham. https://doi.org/10.1007/978-3-030-47679-3_15 978-3-030-47678-6 10.1007/978-3-030-47679-3_15 Universidad Tecnológica de Bolívar Repositorio Universidad Tecnológica de Bolívar |
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Ochoa-González, Olmedodde0e6dc-ad6e-4d72-81f1-be470171d56aCoronado Hernández, Jairo Rafael86b71d5d-cfcc-464b-9792-545bb0afd5a5Macías-Jiménez, Mayradbcbd767-41b3-4397-9168-30aed9d891aaRomero-Conrado, Alfonso R.1d138280-5541-46fa-9c48-b8127f2bda562020-10-30T16:44:10Z2020-10-30T16:44:10Z20202020-10-30Ochoa-González O., Coronado-Hernández J.R., Macías-Jiménez M.A., Romero-Conrado A.R. (2020) Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodology. In: Saeed K., Dvorský J. (eds) Computer Information Systems and Industrial Management. CISIM 2020. Lecture Notes in Computer Science, vol 12133. Springer, Cham. https://doi.org/10.1007/978-3-030-47679-3_15978-3-030-47678-6https://hdl.handle.net/20.500.12585/9519https://link.springer.com/chapter/10.1007/978-3-030-47679-3_1510.1007/978-3-030-47679-3_15Universidad Tecnológica de BolívarRepositorio Universidad Tecnológica de BolívarSix sigma has been used in different industries to reach operational excellence. However, in the chemical industry, the application of this methodology is limited. This research presents an implementation of the six sigma method for ammonium nitrate (AN) content optimization in condensate production for a fertilizer company in Colombia. The paper aims to determine the levels for input variables in the process, to meet desirable standards for condensate quality in terms of ammonium nitrate content. Based on the DMAIC steps implementation, it was possible to establish the main variables affecting the condensate quality and their optimal levels to reach an ammonium nitrate content below 15,000 ppm. These results demonstrate the impact that a six sigma project may have on operational effectiveness and quality improvement for meeting the customer requirements.application/pdfengLecture Notes in Computer Science book series (LNCS, volume 12133)Quality Improvement in Ammonium Nitrate Production Using Six Sigma Methodologyinfo:eu-repo/semantics/lectureinfo:eu-repo/semantics/publishedVersionOtrohttp://purl.org/coar/version/c_970fb48d4fbd8a85http://purl.org/coar/resource_type/c_8544Six sigmaChemical industryAmmonium nitrateCondensate productionFertilizer industryQuality improvementinfo:eu-repo/semantics/closedAccesshttp://purl.org/coar/access_right/c_14cbCartagena de IndiasInvestigadoresBaýa, A.P.: Achieving customer specifications through process improvement using six sigma: case study of NutriSoil – Portugal. Qual. Manag. J. 22, 48–60 (2015). https://doi.org/10.1080/10686967.2015.11918428Bunce, M.M., Wang, L., Bidanda, B.: Leveraging six sigma with industrial engineering tools in crateless retort production. Int. J. Prod. Res. 46, 6701–6719 (2008). https://doi.org/10.1080/00207540802230520Ortiz Barrios, M., Felizzola Jiménez, H.: Reduction of average lead time in outpatient service of obstetrics through six sigma methodology. In: Bravo, J., Hervás, R., Villarreal, V. (eds.) AmIHEALTH 2015. LNCS, vol. 9456, pp. 293–302. Springer, Cham (2015). https://doi.org/10.1007/978-3-319-26508-7_29Kim, Y., Han, S.H.: Implementing lean six sigma: a case study in concrete panel production. In: 20th Annual Conference of the International Group for Lean Construction (2012)Patel, M., Desai, D.: Critical review and analysis of measuring the success of Six Sigma implementation in manufacturing sector. Int. J. Qual. Reliab. Manag. 35(8), 1519–1545 (2018). https://doi.org/10.1108/IJQRM-04-2017-0081Sreedharan, V.R., Raju, R.: A systematic literature review of lean six sigma in different industries. Int. J. Lean Six Sigma. 7, 430–466 (2016). https://doi.org/10.1108/IJLSS-12-2015-0050Abbasfard, H., Rafsanjani, H.H., Ghader, S., Ghanbari, M.: Mathematical modeling and simulation of an industrial rotary dryer: a case study of ammonium nitrate plant. Powder Technol. 239, 499–505 (2013). https://doi.org/10.1016/j.powtec.2013.02.037Johannsen, F., Leist, S., Zellner, G.: Implementing six sigma for improving business processes at an automotive bank. In: vom Brocke, J., Rosemann, M. (eds.) Handbook on Business Process Management 1. IHIS, pp. 393–416. Springer, Heidelberg (2015). https://doi.org/10.1007/978-3-642-45100-3_17Nabhani, F., Shokri, A.: Reducing the delivery lead time in a food distribution SME through the implementation of six sigma methodology. J. Manuf. 20, 957–974 (2010). https://doi.org/10.1108/17410380910984221Boltić, Z., Jovanović, M., Petrović, S., Božanić, V., Mihajlović, M.: Continuous improvement concepts as a link between quality assurance and implementation of cleaner production - case study in the generic pharmaceutical industry. Chem. Ind. Chem. Eng. Q. 22, 55–64 (2016). https://doi.org/10.2298/CICEQ150430019BGarland, R.W.: Six sigma project to improve a management of change process. AIChE (2010). https://doi.org/10.1002/prs.10402Harold, M.P., Ogunnaike, B.A.: Process engineering in the evolving chemical industry. AIChE J. 46, 2123–2127 (2000). https://doi.org/10.1002/aic.690461105Buss, P., Ivery, N.: Dow Chemical design for six sigma rail delivery project. In: Proceedings of the 2001 Winter Simulation Conference, pp. 226–232 (2001)Arone, A., Pariona, M., Hurtado, Á., Chichizola, V., Alvarez, J.C.: Improvement of chemical processes for the analysis of mineral concentrates using lean six sigma. In: Iano, Y., Arthur, R., Saotome, O., Vieira Estrela, V., Loschi, H.J. (eds.) BTSym 2018. SIST, vol. 140, pp. 533–540. Springer, Cham (2019). https://doi.org/10.1007/978-3-030-16053-1_52Dönmez, C.Ç., Yakar, B.: A systematic perspective on supply chain improvement by using lean six sigma and an implementation at a fertilizer company. Electron. J. Soc. Sci. 18, 1377–1396 (2019). https://doi.org/10.17755/esosder.513530Wegner, K.A.: Process improvement for regulatory analyses of custom-blend fertilizers. J. AOAC Int. 97, 759–763 (2014). https://doi.org/10.5740/jaoacint.13-401Desyane, H.K., Fantinus, A.W.: Proposed quality improvement of liquid organic fertilitizers “Herbafarm” to meet national standards in Indonesia. Indones. J. Bus. Adm. 1, 343–352 (2012)Statgraphics Technologies Inc.: Statgraphics Centurion XVIII (2019). https://www.statgraphics.com/Romero-Conrado, A.R., Suárez-Agudelo, E.A., Macías-Jiménez, M.A., Gómez-Charris, Y., Lozano-Ayarza, L.P.: Diseño experimental para la obtención de compost apto para uso agrícola a partir de lodo papelero Kraft. Rev. Espac. 38, 1–14 (2017) Google ScholarKwak, Y.H., Anbari, F.T.: Benefits, obstacles, and future of six sigma approach. 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