Causal Analysis of the Pinion Teeth Failure in a Limestone Reclaimer
This paper presents a causal analysis of an unexpected failure of the pinion teeth of a large reducer installed in a limestone reclaimer which is part of a raw material transportation system of a cement factory. The Montano methodology is applied. It includes a collection of documentation, evidences...
- Autores:
-
Castellanos, L M
Cabello, J J
Martínez, V L
Ortiz, A E
- Tipo de recurso:
- Fecha de publicación:
- 2020
- Institución:
- Universidad Tecnológica de Bolívar
- Repositorio:
- Repositorio Institucional UTB
- Idioma:
- eng
- OAI Identifier:
- oai:repositorio.utb.edu.co:20.500.12585/9385
- Acceso en línea:
- https://hdl.handle.net/20.500.12585/9385
https://iopscience.iop.org/article/10.1088/1757-899X/844/1/012027
- Palabra clave:
- Shredder
Gears
Failure Analysis
- Rights
- openAccess
- License
- http://creativecommons.org/licenses/by-nc/4.0/
| id |
UTB2_4bb1ca066a82c349c12026a6e88e3787 |
|---|---|
| oai_identifier_str |
oai:repositorio.utb.edu.co:20.500.12585/9385 |
| network_acronym_str |
UTB2 |
| network_name_str |
Repositorio Institucional UTB |
| repository_id_str |
|
| dc.title.spa.fl_str_mv |
Causal Analysis of the Pinion Teeth Failure in a Limestone Reclaimer |
| title |
Causal Analysis of the Pinion Teeth Failure in a Limestone Reclaimer |
| spellingShingle |
Causal Analysis of the Pinion Teeth Failure in a Limestone Reclaimer Shredder Gears Failure Analysis |
| title_short |
Causal Analysis of the Pinion Teeth Failure in a Limestone Reclaimer |
| title_full |
Causal Analysis of the Pinion Teeth Failure in a Limestone Reclaimer |
| title_fullStr |
Causal Analysis of the Pinion Teeth Failure in a Limestone Reclaimer |
| title_full_unstemmed |
Causal Analysis of the Pinion Teeth Failure in a Limestone Reclaimer |
| title_sort |
Causal Analysis of the Pinion Teeth Failure in a Limestone Reclaimer |
| dc.creator.fl_str_mv |
Castellanos, L M Cabello, J J Martínez, V L Ortiz, A E |
| dc.contributor.author.none.fl_str_mv |
Castellanos, L M Cabello, J J Martínez, V L Ortiz, A E |
| dc.subject.keywords.spa.fl_str_mv |
Shredder Gears Failure Analysis |
| topic |
Shredder Gears Failure Analysis |
| description |
This paper presents a causal analysis of an unexpected failure of the pinion teeth of a large reducer installed in a limestone reclaimer which is part of a raw material transportation system of a cement factory. The Montano methodology is applied. It includes a collection of documentation, evidences, evaluation of failure mechanism by visual inspection and some hypothesis and their validation based on the analysis of the material resistance. It is demonstrated that although the teeth of the pinion were made of a suitable material and cemented correctly, they worked overloaded due to the presence of large rocks in the raw material. A resulting increase of contact tensions in the teeth over the allowed limits led to a fatigue failure process which is described in this work. The results of the analysis can be of great interest in order to develop preventive measures and avoid future undesired plant stoppages and economic losses. |
| publishDate |
2020 |
| dc.date.accessioned.none.fl_str_mv |
2020-09-10T21:24:30Z |
| dc.date.available.none.fl_str_mv |
2020-09-10T21:24:30Z |
| dc.date.issued.none.fl_str_mv |
2020 |
| dc.date.submitted.none.fl_str_mv |
2020-09-09 |
| dc.type.coarversion.fl_str_mv |
http://purl.org/coar/version/c_970fb48d4fbd8a85 |
| dc.type.coar.fl_str_mv |
http://purl.org/coar/resource_type/c_8544 |
| dc.type.driver.spa.fl_str_mv |
info:eu-repo/semantics/lecture |
| dc.type.hasVersion.spa.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
| dc.type.spa.spa.fl_str_mv |
Otro |
| status_str |
publishedVersion |
| dc.identifier.citation.spa.fl_str_mv |
Castellanos, L. M., Cabello, J. J., Sagastume, A., Martínez, V. L., & Ortiz, A. E. (2020). Causal analysis of the pinion teeth failure in a limestone reclaimer. Paper presented at the IOP Conference Series: Materials Science and Engineering, , 844(1) doi:10.1088/1757-899X/844/1/012027 |
| dc.identifier.uri.none.fl_str_mv |
https://hdl.handle.net/20.500.12585/9385 |
| dc.identifier.url.none.fl_str_mv |
https://iopscience.iop.org/article/10.1088/1757-899X/844/1/012027 |
| dc.identifier.doi.none.fl_str_mv |
10.1088/1757-899X/844/1/012027 |
| dc.identifier.instname.spa.fl_str_mv |
Universidad Tecnológica de Bolívar |
| dc.identifier.reponame.spa.fl_str_mv |
Repositorio Universidad Tecnológica de Bolívar |
| identifier_str_mv |
Castellanos, L. M., Cabello, J. J., Sagastume, A., Martínez, V. L., & Ortiz, A. E. (2020). Causal analysis of the pinion teeth failure in a limestone reclaimer. Paper presented at the IOP Conference Series: Materials Science and Engineering, , 844(1) doi:10.1088/1757-899X/844/1/012027 10.1088/1757-899X/844/1/012027 Universidad Tecnológica de Bolívar Repositorio Universidad Tecnológica de Bolívar |
| url |
https://hdl.handle.net/20.500.12585/9385 https://iopscience.iop.org/article/10.1088/1757-899X/844/1/012027 |
| dc.language.iso.spa.fl_str_mv |
eng |
| language |
eng |
| dc.rights.coar.fl_str_mv |
http://purl.org/coar/access_right/c_abf2 |
| dc.rights.uri.*.fl_str_mv |
http://creativecommons.org/licenses/by-nc/4.0/ |
| dc.rights.accessRights.spa.fl_str_mv |
info:eu-repo/semantics/openAccess |
| dc.rights.cc.*.fl_str_mv |
Atribución-NoComercial 4.0 Internacional |
| rights_invalid_str_mv |
http://creativecommons.org/licenses/by-nc/4.0/ Atribución-NoComercial 4.0 Internacional http://purl.org/coar/access_right/c_abf2 |
| eu_rights_str_mv |
openAccess |
| dc.format.extent.none.fl_str_mv |
10 páginas |
| dc.format.mimetype.spa.fl_str_mv |
application/pdf |
| dc.publisher.place.spa.fl_str_mv |
Cartagena de Indias |
| dc.source.spa.fl_str_mv |
IOP Conf. Series: Materials Science and Engineering 844 (2020) 012027 |
| institution |
Universidad Tecnológica de Bolívar |
| bitstream.url.fl_str_mv |
https://repositorio.utb.edu.co/bitstream/20.500.12585/9385/1/34.pdf https://repositorio.utb.edu.co/bitstream/20.500.12585/9385/2/license_rdf https://repositorio.utb.edu.co/bitstream/20.500.12585/9385/3/license.txt https://repositorio.utb.edu.co/bitstream/20.500.12585/9385/6/34.pdf.txt https://repositorio.utb.edu.co/bitstream/20.500.12585/9385/7/34.pdf.jpg |
| bitstream.checksum.fl_str_mv |
819e255440610ec847b83503243e6b80 24013099e9e6abb1575dc6ce0855efd5 e20ad307a1c5f3f25af9304a7a7c86b6 bcca953b455a0fc6e6320f2d47e9bcaf 140c3efa490df8e65270fc89959be2ff |
| bitstream.checksumAlgorithm.fl_str_mv |
MD5 MD5 MD5 MD5 MD5 |
| repository.name.fl_str_mv |
Repositorio Institucional UTB |
| repository.mail.fl_str_mv |
repositorioutb@utb.edu.co |
| _version_ |
1814021771685265408 |
| spelling |
Castellanos, L M2f738ac6-d371-4fa8-bfac-b904a5b3db43Cabello, J J1c8a7fd7-794c-4367-815a-7f243717d118Martínez, V L27463da4-1420-4061-b5b9-63fc8895ebdaOrtiz, A Ed1c45521-c491-488a-b0fd-75c2f991025d2020-09-10T21:24:30Z2020-09-10T21:24:30Z20202020-09-09Castellanos, L. M., Cabello, J. J., Sagastume, A., Martínez, V. L., & Ortiz, A. E. (2020). Causal analysis of the pinion teeth failure in a limestone reclaimer. Paper presented at the IOP Conference Series: Materials Science and Engineering, , 844(1) doi:10.1088/1757-899X/844/1/012027https://hdl.handle.net/20.500.12585/9385https://iopscience.iop.org/article/10.1088/1757-899X/844/1/01202710.1088/1757-899X/844/1/012027Universidad Tecnológica de BolívarRepositorio Universidad Tecnológica de BolívarThis paper presents a causal analysis of an unexpected failure of the pinion teeth of a large reducer installed in a limestone reclaimer which is part of a raw material transportation system of a cement factory. The Montano methodology is applied. It includes a collection of documentation, evidences, evaluation of failure mechanism by visual inspection and some hypothesis and their validation based on the analysis of the material resistance. It is demonstrated that although the teeth of the pinion were made of a suitable material and cemented correctly, they worked overloaded due to the presence of large rocks in the raw material. A resulting increase of contact tensions in the teeth over the allowed limits led to a fatigue failure process which is described in this work. The results of the analysis can be of great interest in order to develop preventive measures and avoid future undesired plant stoppages and economic losses.10 páginasapplication/pdfenghttp://creativecommons.org/licenses/by-nc/4.0/info:eu-repo/semantics/openAccessAtribución-NoComercial 4.0 Internacionalhttp://purl.org/coar/access_right/c_abf2IOP Conf. Series: Materials Science and Engineering 844 (2020) 012027Causal Analysis of the Pinion Teeth Failure in a Limestone Reclaimerinfo:eu-repo/semantics/lectureinfo:eu-repo/semantics/publishedVersionOtrohttp://purl.org/coar/version/c_970fb48d4fbd8a85http://purl.org/coar/resource_type/c_8544ShredderGearsFailure AnalysisCartagena de IndiasInvestigadoresAsi O. 2006. Fatigue failure of a helical gear in a gear box. Engineering Failure Analysis. 13 1116-1125.Yadav A. 2012. Different types Failure in gears-A Review. International Journal of Science, Engineering and Technology Research. 5 82-92.Jotram Patel J, Sahu G, Kumar P. 2015. A study on common failure of gears. International Journal Of Innovative Research In Technology. 6 301-307Errichello R. 2002. How to analyze gear failures. Journal of Failure Analysis and Prevention, 2, 6 8-16.Peng C. 2011. Failure analysis of a gear tooth fracture of a rolling mill decelerator. Engineering Failure Analysis. 18,1 25-35Goytisolo R, Noa J, Hernández H, Cabello M, Alemán G, Consuegra M, Alfonso R, Sagastume P and Morffi A. 2007. Análisis y soluciones de la avería de la criba de la planta de trituración y secado de la empresa “Cementos Cienfuegos SA. Proceeding of 8º Congreso Iberoamericano De Ingeniería Mecánica. Cusco, Perú. Octubre 2007. Available from: http://congreso.pucp.edu.pe/cibim8/pdf/32/32-07.pdfMayer C. 1981.Torsional Vibration Problems and Analyses of Cement Industry Drives. IEEE Transactions on Industry Applications. 17,1 81-83Yunusa A, Kermani M and Labib A. 2017. Investigation of critical failures using root cause analysis methods: Case study of ASH cement PLC. Engineering Failure Analysis, 73, 25-45.Montano E. 2014. Sistema experto prototipo para análisis de falla en engranes. Universidad Nacional Autónoma De México. Master Thesis. Available on: http://www.ptolomeo.unam.mx:8080/xmlui/bitstream/handle/132.248.52.100/4221/Tesis.pdf?sequ ence=3González G. 1997. Descifrado Geométrico y Cálculo de la Capacidad de Carga de Engranajes Cilíndricos. Proceeding of 9no Congreso Iberoamericano de Mantenimiento. Lima, Perú. 245-250International Standard (ISO) 6336. 2006. Calculation of load capacity of spur and helical gearshttp://purl.org/coar/resource_type/c_c94fORIGINAL34.pdf34.pdfapplication/pdf891205https://repositorio.utb.edu.co/bitstream/20.500.12585/9385/1/34.pdf819e255440610ec847b83503243e6b80MD51CC-LICENSElicense_rdflicense_rdfapplication/rdf+xml; charset=utf-8914https://repositorio.utb.edu.co/bitstream/20.500.12585/9385/2/license_rdf24013099e9e6abb1575dc6ce0855efd5MD52LICENSElicense.txtlicense.txttext/plain; charset=utf-83182https://repositorio.utb.edu.co/bitstream/20.500.12585/9385/3/license.txte20ad307a1c5f3f25af9304a7a7c86b6MD53TEXT34.pdf.txt34.pdf.txtExtracted texttext/plain20674https://repositorio.utb.edu.co/bitstream/20.500.12585/9385/6/34.pdf.txtbcca953b455a0fc6e6320f2d47e9bcafMD56THUMBNAIL34.pdf.jpg34.pdf.jpgGenerated Thumbnailimage/jpeg18498https://repositorio.utb.edu.co/bitstream/20.500.12585/9385/7/34.pdf.jpg140c3efa490df8e65270fc89959be2ffMD5720.500.12585/9385oai:repositorio.utb.edu.co:20.500.12585/93852020-10-23 05:21:55.498Repositorio Institucional UTBrepositorioutb@utb.edu.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 |