Construction and Simulation of a Planar Transformer Prototype

This paper illustrates the design and building of a planar transformer prototype with a 1:1 transformation ratio for high-frequency applications in power electronics. By using reference literature and considering the ferrite core dimensions, the windings were conceived and exported to Gerber format...

Full description

Autores:
Guarin, Sebastian
Velarde, Sergio
Castaño, Edwin
Molina-Cabrera, Alexander
Tipo de recurso:
Fecha de publicación:
2021
Institución:
Universidad Tecnológica de Bolívar
Repositorio:
Repositorio Institucional UTB
Idioma:
eng
OAI Identifier:
oai:repositorio.utb.edu.co:20.500.12585/10391
Acceso en línea:
https://hdl.handle.net/20.500.12585/10391
Palabra clave:
Planar transformer
Experimental validation
High-frequency applications
3D simulation
620
Rights
openAccess
License
http://purl.org/coar/access_right/c_abf2
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dc.title.spa.fl_str_mv Construction and Simulation of a Planar Transformer Prototype
title Construction and Simulation of a Planar Transformer Prototype
spellingShingle Construction and Simulation of a Planar Transformer Prototype
Planar transformer
Experimental validation
High-frequency applications
3D simulation
620
title_short Construction and Simulation of a Planar Transformer Prototype
title_full Construction and Simulation of a Planar Transformer Prototype
title_fullStr Construction and Simulation of a Planar Transformer Prototype
title_full_unstemmed Construction and Simulation of a Planar Transformer Prototype
title_sort Construction and Simulation of a Planar Transformer Prototype
dc.creator.fl_str_mv Guarin, Sebastian
Velarde, Sergio
Castaño, Edwin
Molina-Cabrera, Alexander
dc.contributor.author.none.fl_str_mv Guarin, Sebastian
Velarde, Sergio
Castaño, Edwin
Molina-Cabrera, Alexander
dc.subject.keywords.spa.fl_str_mv Planar transformer
Experimental validation
High-frequency applications
3D simulation
topic Planar transformer
Experimental validation
High-frequency applications
3D simulation
620
dc.subject.unesco.none.fl_str_mv 620
description This paper illustrates the design and building of a planar transformer prototype with a 1:1 transformation ratio for high-frequency applications in power electronics. By using reference literature and considering the ferrite core dimensions, the windings were conceived and exported to Gerber format using PCB design software. The transformer prototype was then assembled and tested under laboratory conditions for frequencies from 800 Hz to 5 MHz, which showed a sinusoidal wave at the transformer output from 1.3 kHz onwards and a better performance starting at 10 kHz, where the loses were significantly reduced and the transformation ratio was closer to the originally designed. As a final step, a finite element method (FEM) analysis was carried out to understand the electromagnetic flux behavior using a 3D Multiphysics simulation software. The 3d building process and details are explained step by step and the resulting magnetic flux density is graphically shown for the core and the windings.
publishDate 2021
dc.date.issued.none.fl_str_mv 2021-12-15
dc.date.accessioned.none.fl_str_mv 2022-01-21T20:00:31Z
dc.date.available.none.fl_str_mv 2022-01-21T20:00:31Z
dc.date.submitted.none.fl_str_mv 2022-01-21
dc.type.coarversion.fl_str_mv http://purl.org/coar/version/c_970fb48d4fbd8a85
dc.type.driver.spa.fl_str_mv info:eu-repo/semantics/article
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status_str publishedVersion
dc.identifier.citation.spa.fl_str_mv Guarin, S., Velarde, S., Castaño, E., & Molina-Cabrera, A. (2021). Construction and Simulation of a Planar Transformer Prototype. Transactions on Energy Systems and Engineering Applications, 2(2), 1-7. Retrieved from https://revistas.utb.edu.co/index.php/tesea/article/view/439
dc.identifier.uri.none.fl_str_mv https://hdl.handle.net/20.500.12585/10391
dc.identifier.doi.none.fl_str_mv doi.org/10.32397/tesea.vol2.n2.1
dc.identifier.instname.spa.fl_str_mv Universidad Tecnológica de Bolívar
dc.identifier.reponame.spa.fl_str_mv Repositorio Universidad Tecnológica de Bolívar
identifier_str_mv Guarin, S., Velarde, S., Castaño, E., & Molina-Cabrera, A. (2021). Construction and Simulation of a Planar Transformer Prototype. Transactions on Energy Systems and Engineering Applications, 2(2), 1-7. Retrieved from https://revistas.utb.edu.co/index.php/tesea/article/view/439
doi.org/10.32397/tesea.vol2.n2.1
Universidad Tecnológica de Bolívar
Repositorio Universidad Tecnológica de Bolívar
url https://hdl.handle.net/20.500.12585/10391
dc.language.iso.spa.fl_str_mv eng
language eng
dc.rights.coar.fl_str_mv http://purl.org/coar/access_right/c_abf2
dc.rights.accessRights.spa.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
rights_invalid_str_mv http://purl.org/coar/access_right/c_abf2
dc.format.extent.none.fl_str_mv 7 páginas
dc.format.mimetype.spa.fl_str_mv application/pdf
dc.publisher.place.spa.fl_str_mv Cartagena de Indias
dc.publisher.sede.spa.fl_str_mv Campus Tecnológico
dc.publisher.discipline.spa.fl_str_mv Ingeniería Electrónica
dc.source.spa.fl_str_mv Tesea: transactions on energy systems and engineering applications, vol. 2 no. 02
institution Universidad Tecnológica de Bolívar
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spelling Guarin, Sebastian21bda496-ce36-4b47-aabe-991af43b9151Velarde, Sergio204dee66-891a-4cb1-a813-6cfa9449ac6bCastaño, Edwin5bf55bbd-be37-40d1-9a8b-d08ad4847c69Molina-Cabrera, Alexander01b29f76-a1f3-4151-a070-ce883ba398496002022-01-21T20:00:31Z2022-01-21T20:00:31Z2021-12-152022-01-21Guarin, S., Velarde, S., Castaño, E., & Molina-Cabrera, A. (2021). Construction and Simulation of a Planar Transformer Prototype. Transactions on Energy Systems and Engineering Applications, 2(2), 1-7. Retrieved from https://revistas.utb.edu.co/index.php/tesea/article/view/439https://hdl.handle.net/20.500.12585/10391doi.org/10.32397/tesea.vol2.n2.1Universidad Tecnológica de BolívarRepositorio Universidad Tecnológica de BolívarThis paper illustrates the design and building of a planar transformer prototype with a 1:1 transformation ratio for high-frequency applications in power electronics. By using reference literature and considering the ferrite core dimensions, the windings were conceived and exported to Gerber format using PCB design software. The transformer prototype was then assembled and tested under laboratory conditions for frequencies from 800 Hz to 5 MHz, which showed a sinusoidal wave at the transformer output from 1.3 kHz onwards and a better performance starting at 10 kHz, where the loses were significantly reduced and the transformation ratio was closer to the originally designed. As a final step, a finite element method (FEM) analysis was carried out to understand the electromagnetic flux behavior using a 3D Multiphysics simulation software. The 3d building process and details are explained step by step and the resulting magnetic flux density is graphically shown for the core and the windings.Universidad Tecnológica de Bolívar7 páginasapplication/pdfengTesea: transactions on energy systems and engineering applications, vol. 2 no. 02Construction and Simulation of a Planar Transformer Prototypeinfo:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_2df8fbb1http://purl.org/coar/version/c_970fb48d4fbd8a85Planar transformerExperimental validationHigh-frequency applications3D simulation620info:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Cartagena de IndiasCampus TecnológicoIngeniería ElectrónicaInvestigadoresZ. Ouyang, O. C. Thomsen, and M. A. E. Andersen, “Optimal Designand Tradeoff Analysis of Planar Transformer in High-Power DC–DCConverters,”IEEE Transactions on Industrial Electronics, vol. 59,pp. 2800–2810, jul 2012.M. Serra and C. H. D. Angelo, “Control of a battery charger forelectric vehicles with unity power factor,”Transactions on EnergySystems and Engineering Applications, vol. 2, pp. 32–44, jul 2021.S. Dhivya and R. Arul, “Demand Side Management Studies on Dis-tributed Energy Resources: A Survey,”Transactions on Energy Systemsand Engineering Applications, vol. 2, pp. 17–31, July 2021.W. Chen, Y. Yan, Y. Hu, and Q. Lu, “Model and design of PCB parallelwinding for planar transformer,”IEEE Transactions on Magnetics,vol. 39, pp. 3202–3204, sep 2003.C. Quinn, K. Rinne, T. O'Donnell, M. Duffy, and C. Mathuna, “Areview of planar magnetic techniques and technologies,” inAPEC2001. Sixteenth Annual IEEE Applied Power Electronics Conference andExposition (Cat. No.01CH37181), IEEE, 2001.S. Ben-Yaakov, “The benefits of planar magnetics in of power conversionplanar magnetics ( pm ) : The technology that meets the challenges ofhf switch and resonant mode power conversion,” 2006.C. W. T. McLyman,Chapter 20: Planar Transformers in Transformerand Inductor Design Handbook. CRC Press, dec 2017.E. Rodriguez and A. Estrov, “Switching electrical power supply utilizingminiature inductors integrally in a pcb,” Nov. 1984.E. de Jong, E. de Jong, B. Ferreira, and P. Bauer, “Toward the Next Levelof PCB Usage in Power Electronic Converters,”IEEE Transactions onPower Electronics, vol. 23, pp. 3151–3163, nov 2008.A. Estrov, “Low-profile planar transformer for use in off-line switchingpower supplies,” Apr. 1991R. Drapeau, “A wide bandwith, high-ratio, planar transmission-linetransformer for use at cryogenic temperatures,”IEEE Transactions onMagnetics, vol. 3, pp. 64–71, mar 1967.O. Oshiro, H. Tsujimoto, and K. Shirae, “Structures and Characteristicsof Planar Transformers,”IEEE Translation Journal on Magnetics inJapan, vol. 3, pp. 543–544, jul 1988.J. Biela and J. Kolar, “Electromagnetic integration of high powerresonant circuits comprising high leakage inductance transformers,” in 2004 IEEE 35th Annual Power Electronics Specialists Conference (IEEECat. No.04CH37551), IEEE, 2004.T. A. Pereira, F. Hoffmann, P. K. Prasobhu, M. Liserre, V. Golev,J. Schnack, and U. Schumann, “Optimal Design of Planar Transformerfor GaN based Phase-Shifted Full Bridge Converter,” in2020 IEEEApplied Power Electronics Conference and Exposition (APEC), IEEE,mar 2020.A. Ammouri, H. Belloumi, T. B. Salah, and F. Kourda, “High-frequencyinvestigation of planar transformers,” in2014 International Conferenceon Electrical Sciences and Technologies in Maghreb (CISTEM), IEEE,nov 2014.S. Djuric, G. Stojanovic, M. Damnjanovic, M. Radovanovic, andE. Laboure, “Design, Modeling, and Analysis of a Compact PlanarTransformer,”IEEE Transactions on Magnetics, vol. 48, pp. 4135–4138,nov 2012.S. M. Djuric and G. M. Stojanovic, “A Compact Planar TransformerWith an Improved Winding Configuration,”IEEE Transactions onMagnetics, vol. 50, pp. 1–4, nov 2014.F. Alam, Z. Ullah, A. Majid, J. Saleem, and A. Haider, “Design of highfrequency (MHz) planar pot-core transformer,” in2018 1st International. Conference on Power, Energy and Smart Grid (ICPESG), IEEE, apr 2018.J. S. N. T. Magambo, R. Bakri, X. Margueron, P. L. Moigne, A. Mahe,S. Guguen, and T. Bensalah, “Planar Magnetic Components in MoreElectric Aircraft: Review of Technology and Key Parameters for DC–DCPower Electronic Converter,”IEEE Transactions on TransportationElectrification, vol. 3, pp. 831–842, dec 2017.Y.-H. Shin, Y.-S. Oh, K.-S. Ahn, and C.-S. Kim, “Adapter design usingplanar transformer for aircraft,” inINTELEC 2009 - 31st InternationalTelecommunications Energy Conference, IEEE, oct 2009.C. L. Ebert, W. P. Carpes, and J. C. S. Fagundes, “Determination ofmagnetic losses in planar magnetic elements,” in2008 18th InternationalConference on Electrical Machines, IEEE, sep 2008.http://purl.org/coar/resource_type/c_2df8fbb1ORIGINAL_Art__1_V2_N2__PAPER_PLANAR.pdf_Art__1_V2_N2__PAPER_PLANAR.pdfapplication/pdf319886https://repositorio.utb.edu.co/bitstream/20.500.12585/10391/2/_Art__1_V2_N2__PAPER_PLANAR.pdf7c17b6252c390cd180ad878e68c69a5fMD52LICENSElicense.txtlicense.txttext/plain; charset=utf-83182https://repositorio.utb.edu.co/bitstream/20.500.12585/10391/3/license.txte20ad307a1c5f3f25af9304a7a7c86b6MD53TEXT_Art__1_V2_N2__PAPER_PLANAR.pdf.txt_Art__1_V2_N2__PAPER_PLANAR.pdf.txtExtracted texttext/plain26039https://repositorio.utb.edu.co/bitstream/20.500.12585/10391/4/_Art__1_V2_N2__PAPER_PLANAR.pdf.txt337f10ad6a21305391cc09956f39bec9MD54THUMBNAIL_Art__1_V2_N2__PAPER_PLANAR.pdf.jpg_Art__1_V2_N2__PAPER_PLANAR.pdf.jpgGenerated 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