Monitoring and control of the multihead weighing process through a modified control chart1

Modified control charts are used to monitor and control manufacturing processes which are considered to be six-sigma processes. The use of these charts is based on the idea that the cost of identifying and correcting special causes is much higher than the cost of off-target products. Therefore, the...

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Autores:
García-Díaz, J.Carlos
Pulido-Rojano, Alexander
Tipo de recurso:
Fecha de publicación:
2016
Institución:
Universidad Simón Bolívar
Repositorio:
Repositorio Digital USB
Idioma:
eng
OAI Identifier:
oai:bonga.unisimon.edu.co:20.500.12442/1750
Acceso en línea:
http://hdl.handle.net/20.500.12442/1750
Palabra clave:
Quality control
Modified control chart
Reduction of variability
Combinatorial optimization
Packaging process
Multihead weighers
Control de calidad
Gráfico de control modificado
Reducción de la variabilidad
Optimización combinatoria
Proceso de envasado
Pesadores multicabezal
Rights
License
Licencia de Creative Commons Reconocimiento-NoComercial-CompartirIgual 4.0 Internacional
id USIMONBOL2_d8288dd48f9a91c23d27e47a5b47fcfc
oai_identifier_str oai:bonga.unisimon.edu.co:20.500.12442/1750
network_acronym_str USIMONBOL2
network_name_str Repositorio Digital USB
repository_id_str
dc.title.eng.fl_str_mv Monitoring and control of the multihead weighing process through a modified control chart1
title Monitoring and control of the multihead weighing process through a modified control chart1
spellingShingle Monitoring and control of the multihead weighing process through a modified control chart1
Quality control
Modified control chart
Reduction of variability
Combinatorial optimization
Packaging process
Multihead weighers
Control de calidad
Gráfico de control modificado
Reducción de la variabilidad
Optimización combinatoria
Proceso de envasado
Pesadores multicabezal
title_short Monitoring and control of the multihead weighing process through a modified control chart1
title_full Monitoring and control of the multihead weighing process through a modified control chart1
title_fullStr Monitoring and control of the multihead weighing process through a modified control chart1
title_full_unstemmed Monitoring and control of the multihead weighing process through a modified control chart1
title_sort Monitoring and control of the multihead weighing process through a modified control chart1
dc.creator.fl_str_mv García-Díaz, J.Carlos
Pulido-Rojano, Alexander
dc.contributor.author.none.fl_str_mv García-Díaz, J.Carlos
Pulido-Rojano, Alexander
dc.subject.eng.fl_str_mv Quality control
Modified control chart
Reduction of variability
Combinatorial optimization
Packaging process
Multihead weighers
topic Quality control
Modified control chart
Reduction of variability
Combinatorial optimization
Packaging process
Multihead weighers
Control de calidad
Gráfico de control modificado
Reducción de la variabilidad
Optimización combinatoria
Proceso de envasado
Pesadores multicabezal
dc.subject.spa.fl_str_mv Control de calidad
Gráfico de control modificado
Reducción de la variabilidad
Optimización combinatoria
Proceso de envasado
Pesadores multicabezal
description Modified control charts are used to monitor and control manufacturing processes which are considered to be six-sigma processes. The use of these charts is based on the idea that the cost of identifying and correcting special causes is much higher than the cost of off-target products. Therefore, the process mean is essentially acceptable as long as it is anywhere within the specification limits. These concepts are applied to the packaging process in multihead weighers. The weight of the packed product, seen as the quality characteristic to be monitored, must be as close to a specified target weight as possible and comply with applicable regulations. The packaging process was previously optimized and improved using a packaging strategy, which was evaluated through a proposed packing algorithm. In this way, a set of numerical experiments were conducted to examine the solutions generated, which were subsequently monitored.
publishDate 2016
dc.date.issued.none.fl_str_mv 2016-12-15
dc.date.accessioned.none.fl_str_mv 2018-03-02T14:31:15Z
dc.date.available.none.fl_str_mv 2018-03-02T14:31:15Z
dc.type.spa.fl_str_mv article
dc.type.coar.fl_str_mv http://purl.org/coar/resource_type/c_6501
dc.identifier.issn.none.fl_str_mv 00127353
dc.identifier.uri.none.fl_str_mv http://hdl.handle.net/20.500.12442/1750
identifier_str_mv 00127353
url http://hdl.handle.net/20.500.12442/1750
dc.language.iso.spa.fl_str_mv eng
language eng
dc.rights.coar.fl_str_mv http://purl.org/coar/access_right/c_abf2
dc.rights.license.spa.fl_str_mv Licencia de Creative Commons Reconocimiento-NoComercial-CompartirIgual 4.0 Internacional
rights_invalid_str_mv Licencia de Creative Commons Reconocimiento-NoComercial-CompartirIgual 4.0 Internacional
http://purl.org/coar/access_right/c_abf2
dc.publisher.spa.fl_str_mv Universidad Nacional de Colombia (Sede Medellín)
dc.source.spa.fl_str_mv Revista DYNA
Vol. 84, No.200 (2017)
institution Universidad Simón Bolívar
dc.source.uri.none.fl_str_mv DOI: http://dx.doi.org/10.15446/dyna.v84n200.58518
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spelling Licencia de Creative Commons Reconocimiento-NoComercial-CompartirIgual 4.0 Internacionalhttp://purl.org/coar/access_right/c_abf2García-Díaz, J.Carlosb395aad5-8e02-46eb-b839-29eb2f38a3b1-1Pulido-Rojano, Alexander8f77d7f3-de9a-45da-a816-7dbbd580634d-12018-03-02T14:31:15Z2018-03-02T14:31:15Z2016-12-1500127353http://hdl.handle.net/20.500.12442/1750Modified control charts are used to monitor and control manufacturing processes which are considered to be six-sigma processes. The use of these charts is based on the idea that the cost of identifying and correcting special causes is much higher than the cost of off-target products. Therefore, the process mean is essentially acceptable as long as it is anywhere within the specification limits. These concepts are applied to the packaging process in multihead weighers. The weight of the packed product, seen as the quality characteristic to be monitored, must be as close to a specified target weight as possible and comply with applicable regulations. The packaging process was previously optimized and improved using a packaging strategy, which was evaluated through a proposed packing algorithm. In this way, a set of numerical experiments were conducted to examine the solutions generated, which were subsequently monitored.Los gráficos de control modificados se utilizan para el seguimiento y control de procesos de fabricación que son considerados como procesos seis-sigma. El uso de estos gráficos se basa en la idea de que el costo de identificar y corregir causas especiales de variación es mucho más alto que el costo de productos alejados de su valor nominal. Por lo tanto, la media del proceso es esencialmente aceptable siempre que esté dentro de los límites de especificación. Estos conceptos han sido aplicados al proceso de envasado en pesadoras multicabezal. El peso del producto envasado, visto como la característica de calidad a ser monitoreada, debe ser lo más cercano posible a un peso objetivo y cumplir con la normativa. El proceso ha sido previamente optimizado y mejorado mediante una estrategia de envasado, la cual es evaluada a través de un algoritmo de envasado. De esta manera, un conjunto de experimentos numéricos fueron realizados para examinar las soluciones generadas, las cuales son posteriormente monitoreadas.engUniversidad Nacional de Colombia (Sede Medellín)Revista DYNAVol. 84, No.200 (2017)DOI: http://dx.doi.org/10.15446/dyna.v84n200.58518Quality controlModified control chartReduction of variabilityCombinatorial optimizationPackaging processMultihead weighersControl de calidadGráfico de control modificadoReducción de la variabilidadOptimización combinatoriaProceso de envasadoPesadores multicabezalMonitoring and control of the multihead weighing process through a modified control chart1articlehttp://purl.org/coar/resource_type/c_6501Pulido-Rojano, A., Methodological design for the prevention of risk in production processes, DYNA, 82(193), pp. 16-22, 2015. DOI: 10.15446/dyna.v82n193.42903Duncan, A.J., Quality control and industrial statistics. Illinois: Irwin, 1986.Montgomery, D.C., Statistical Quality Control. New York: John Wiley & Sons, 2009.Grant, E.L. and Leavenworth, R., Statistical Quality Control. New York: McGraw-Hill, 1996.Keraita, J.N. and Kim, K.H., A weighing algorithm for multihead weighers, International Journal of Precision Engineering and Manufacturing, 8(1), pp. 21-26, 2007.Pulido-Rojano, A. and García-Díaz, J.C., Optimization of multihead weighing process using the Taguchi loss function, Proceedings of IIE International 8th International Conference on Industrial Engineering and Industrial Management and XX International Conference on Industrial Engineering and Operations Management, 2014. pp. 305-312.Keraita, J.N. and Kim, K.H., A study on the optimum scheme for determination of operation time of line feeders in automatic combination weighers, Journal of Mechanical Science and Technology, 20(10), pp. 1567-1575, 2006. DOI: 10.1007/BF02916261Karuno, Y., Nagamochi, H. and Wang, X., Bi-criteria food packing by dynamic programming, Journal of the Operations Research Society of Japan, 50(4), pp. 376-389, 2007.Pulido-Rojano, A., García-Díaz, J.C., Giner-Bosch, V., A multiobjective approach for optimization of the multihead weighing process. In: Framinan, J.M., Perez, P., Artiba, A., (eds). The road ahead: Understanding challenges and grasping opportunities in industrial and systems engineering, Spain, IEEE, 2015. 67. DOI: 10.1109/IESM.2015.7380192.Garey, M.R. and Johnson, D.S., Computers and Intractability: A guide to the theory of NP-completeness. New York: WH Freeman and Company, 1979.Imahori, S., Karuno, Y., Nagamochi, H. and Wang, X., Kansei engineering humans and computers: Efficient dynamic programming algorithms for combinatorial food packing problems, International Journal of Biometrics, 3(3), pp. 228-245, 2011. DOI: 10.1504/IJBM.2011.040817Salicrú, M., González, C. and Barreiro, J.J., Variability reduction with multiweighing proceedings, Top, 4(2), pp. 319-329, 1996. DOI: 10.1007/BF02568515Barreiro, J.J., González, C. and Salicrú, M., Optimization of multiweighing packing proceeding, Top, 6(1), pp. 37-44, 1998. DOI: 10.1007/BF02564797Imahori, S., Karuno, Y., Nishizaki, R. and Yoshimoto, Y., Duplex and quasi-duplex operations in automated food packing systems, Proceedings of IEEE/SICE International Symposium on System Integration (SII), 2012. pp. 810-815. DOI: 10.1109/sii.2012.6427267Karuno, Y., Takahashi, K. and Yamada, A., Dynamic programming algorithms with data rounding for combinatorial food packing problems, Journal of Advanced Mechanical Design, System, and Manufacturing, 7(2), pp. 233-243, 2013. DOI: 10.1299/jamdsm.7.233Karuno, Y. and Tateishi, K., Improved heuristics with data rounding for combinatorial food packing problems, Proceedings of IEEE 2014 7th international conference on service-oriented computing and applications, 2014, pp. 81-88. DOI: 10.1109/soca.2014.15Karuno, Y., Nagamochi, H. and Wang, X., Optimization problems and algorithms in double-layered food packing systems, Journal of Advanced Mechanical Design, System and Manufacturing, 4(3), pp. 605-615, 2010. DOI: 10.1299/jamdsm.4.605ORIGINALPDF.pdfPDF.pdfFormato Pdf texto completoapplication/pdf878797https://bonga.unisimon.edu.co/bitstreams/763d645e-4f52-43fb-844a-87c5443a185f/downloada09f73eba6e476a1558f1a9af208a91bMD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81748https://bonga.unisimon.edu.co/bitstreams/4c9f4c54-7450-4cae-b946-a85540a6b2c1/download8a4605be74aa9ea9d79846c1fba20a33MD52TEXTMonitoring and control of the multihead.pdf.txtMonitoring and control of the multihead.pdf.txtExtracted texttext/plain34692https://bonga.unisimon.edu.co/bitstreams/8acd59c5-b9a7-4912-bb15-72499efce931/download69da98558d66a4645759d6d303fbd173MD53PDF.pdf.txtPDF.pdf.txtExtracted texttext/plain35439https://bonga.unisimon.edu.co/bitstreams/c46f7db1-0104-4226-90eb-0f98d237a8de/download48ccefa2ce9879a496d4a76fa57629a1MD55THUMBNAILMonitoring and control of the multihead.pdf.jpgMonitoring and control of the multihead.pdf.jpgGenerated Thumbnailimage/jpeg1848https://bonga.unisimon.edu.co/bitstreams/1c08b665-ef06-4fc5-b5c3-d0f035080005/download8b7a7fa3c0858c860a1d466f3e6f8426MD54PDF.pdf.jpgPDF.pdf.jpgGenerated Thumbnailimage/jpeg6365https://bonga.unisimon.edu.co/bitstreams/09522677-6401-45fc-b2dc-37c5468a7e88/downloadcf2ec929f68ffd6e74f5787b26f56a6fMD5620.500.12442/1750oai:bonga.unisimon.edu.co:20.500.12442/17502024-07-25 04:11:51.194open.accesshttps://bonga.unisimon.edu.coRepositorio Digital Universidad Simón Bolívarrepositorio.digital@unisimon.edu.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