Electricity management in the production of lead-acid batteries: The industrial case of a production plant in Colombia
Electricity stands as the main energy used for lead-acid battery (LAB) manufacturing. This study introduces an energy management methodology to address the electricity consumption in lead-acid battery plants, improving efficiency standards. The “equivalent battery production” is introduced to define...
- Autores:
-
Sagastume Gutiérrez, Alexis
Cabello Eras, Juan J.
Sousa Santos, Vladimir
Hernández Herrera, Hernán
Hens, Luc
Vandecasteele, Carlo
- Tipo de recurso:
- Fecha de publicación:
- 2018
- Institución:
- Universidad Simón Bolívar
- Repositorio:
- Repositorio Digital USB
- Idioma:
- eng
- OAI Identifier:
- oai:bonga.unisimon.edu.co:20.500.12442/2277
- Acceso en línea:
- http://hdl.handle.net/20.500.12442/2277
- Palabra clave:
- Lead-acid battery
Energy efficiency
Energy management
Battery production
- Rights
- License
- Licencia de Creative Commons Reconocimiento-NoComercial-CompartirIgual 4.0 Internacional
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Electricity management in the production of lead-acid batteries: The industrial case of a production plant in Colombia |
| title |
Electricity management in the production of lead-acid batteries: The industrial case of a production plant in Colombia |
| spellingShingle |
Electricity management in the production of lead-acid batteries: The industrial case of a production plant in Colombia Lead-acid battery Energy efficiency Energy management Battery production |
| title_short |
Electricity management in the production of lead-acid batteries: The industrial case of a production plant in Colombia |
| title_full |
Electricity management in the production of lead-acid batteries: The industrial case of a production plant in Colombia |
| title_fullStr |
Electricity management in the production of lead-acid batteries: The industrial case of a production plant in Colombia |
| title_full_unstemmed |
Electricity management in the production of lead-acid batteries: The industrial case of a production plant in Colombia |
| title_sort |
Electricity management in the production of lead-acid batteries: The industrial case of a production plant in Colombia |
| dc.creator.fl_str_mv |
Sagastume Gutiérrez, Alexis Cabello Eras, Juan J. Sousa Santos, Vladimir Hernández Herrera, Hernán Hens, Luc Vandecasteele, Carlo |
| dc.contributor.author.none.fl_str_mv |
Sagastume Gutiérrez, Alexis Cabello Eras, Juan J. Sousa Santos, Vladimir Hernández Herrera, Hernán Hens, Luc Vandecasteele, Carlo |
| dc.subject.eng.fl_str_mv |
Lead-acid battery Energy efficiency Energy management Battery production |
| topic |
Lead-acid battery Energy efficiency Energy management Battery production |
| description |
Electricity stands as the main energy used for lead-acid battery (LAB) manufacturing. This study introduces an energy management methodology to address the electricity consumption in lead-acid battery plants, improving efficiency standards. The “equivalent battery production” is introduced to define the energy performance criteria to be met in the different production sections of the battery plant. The methodology combines the guidelines of the ISO 50001 standard with the energy management framework for manufacturing plants. The result is a structured approach for detecting inefficiencies and pinpointing their sources. The management methodology was implemented during 2016. In the formation area 222MWh were saved during 2016. This saving accounts for 3.9% less electricity than forecasted by the energy baseline of the area. Additionally, the emission of some 40 tCO2.eq. associated with the generation of the electricity production were saved. Moreover, at plant level 424MWh were saved, which account for 3.6% less electricity than forecasted by the energy baseline of the plant. In total, around 76 tCO2.eq. were saved as a result of the electricity savings in the plant. |
| publishDate |
2018 |
| dc.date.accessioned.none.fl_str_mv |
2018-09-11T22:05:55Z |
| dc.date.available.none.fl_str_mv |
2018-09-11T22:05:55Z |
| dc.date.issued.none.fl_str_mv |
2018-10-10 |
| dc.type.eng.fl_str_mv |
article |
| dc.type.coar.fl_str_mv |
http://purl.org/coar/resource_type/c_6501 |
| dc.identifier.issn.none.fl_str_mv |
09596526 |
| dc.identifier.uri.none.fl_str_mv |
http://hdl.handle.net/20.500.12442/2277 |
| identifier_str_mv |
09596526 |
| url |
http://hdl.handle.net/20.500.12442/2277 |
| dc.language.iso.eng.fl_str_mv |
eng |
| language |
eng |
| dc.rights.coar.fl_str_mv |
http://purl.org/coar/access_right/c_abf2 |
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Licencia de Creative Commons Reconocimiento-NoComercial-CompartirIgual 4.0 Internacional |
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Licencia de Creative Commons Reconocimiento-NoComercial-CompartirIgual 4.0 Internacional http://purl.org/coar/access_right/c_abf2 |
| dc.publisher.eng.fl_str_mv |
Elsevier |
| dc.source.eng.fl_str_mv |
Journal of Cleaner Production |
| dc.source.spa.fl_str_mv |
Vol. 198, (2018) |
| institution |
Universidad Simón Bolívar |
| dc.source.uri.eng.fl_str_mv |
https://www.sciencedirect.com/science/article/pii/S0959652618320845 |
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Licencia de Creative Commons Reconocimiento-NoComercial-CompartirIgual 4.0 Internacionalhttp://purl.org/coar/access_right/c_abf2Sagastume Gutiérrez, Alexis04e185a7-ac27-4db8-9321-958486e9b372-1Cabello Eras, Juan J.b32bfd64-d20f-4478-91b4-dd752893d38a-1Sousa Santos, Vladimirccd1a3a4-9490-438a-9313-0aafbfc3fa37-1Hernández Herrera, Hernán7487ba17-70a1-4d7a-bcac-197ea432af08-1Hens, Luc5648895b-231b-48fd-8ab8-562c93fb9b60-1Vandecasteele, Carlo92275bd1-0167-4852-b7ac-8ee0f3bc457d-12018-09-11T22:05:55Z2018-09-11T22:05:55Z2018-10-1009596526http://hdl.handle.net/20.500.12442/2277Electricity stands as the main energy used for lead-acid battery (LAB) manufacturing. This study introduces an energy management methodology to address the electricity consumption in lead-acid battery plants, improving efficiency standards. The “equivalent battery production” is introduced to define the energy performance criteria to be met in the different production sections of the battery plant. The methodology combines the guidelines of the ISO 50001 standard with the energy management framework for manufacturing plants. The result is a structured approach for detecting inefficiencies and pinpointing their sources. The management methodology was implemented during 2016. In the formation area 222MWh were saved during 2016. This saving accounts for 3.9% less electricity than forecasted by the energy baseline of the area. Additionally, the emission of some 40 tCO2.eq. associated with the generation of the electricity production were saved. Moreover, at plant level 424MWh were saved, which account for 3.6% less electricity than forecasted by the energy baseline of the plant. In total, around 76 tCO2.eq. were saved as a result of the electricity savings in the plant.engElsevierJournal of Cleaner ProductionVol. 198, (2018)https://www.sciencedirect.com/science/article/pii/S0959652618320845Lead-acid batteryEnergy efficiencyEnergy managementBattery productionElectricity management in the production of lead-acid batteries: The industrial case of a production plant in Colombiaarticlehttp://purl.org/coar/resource_type/c_6501Abdelaziz, E.A., Saidur, R., Mekhilef, S., 2011. A review on energy saving strategies in industrial sector. Renew. Sustain. Energy Rev. 15, 150e168.Akbaba, M., 1999. Energy conservation by using energy efficient electric motors. Appl. Energy 64, 149e158.ANSI/NEMA MG 1-2011, 2011. American National Standard Motors and Generator. American National Standards Institute (NEMA), Virginia. US.Apostolos, F., Alexios, P., Georgios, P., Panagiotis, S., George, C., 2013. Energy efficiency of manufacturing processes: a critical review. 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U.S. Department of Energy Office of Energy Efficiency and Renewable Energy Industrial Technologies Program. National Renewable Energy Laboratory, Colorado. USA.Dongellini, M., Marinosci, C., Morini, G.L., 2014. Energy audit of an industrial site: a case study. Energy Procedia 45, 424e433.Duarte, M., Braido, B., Duchatsch, H., Rodrigues, M., Antoniassi, B., 2017. Automation benefits in the formation process of lead-acid batteries. Indepen. J. Manag. Prod. 8, 91e107.Edgar, T.F., Pistikopoulos, E.N., 2017. Smart manufacturing and energy systems. Comput. Chem. Eng. https://doi.org/10.1016/j.compchemeng.2017.10.027.ElMaraghy, H.A., Youssef, A.M., Marzouk, A.M., ElMaraghy, W.H., 2016. Energy use analysis and local benchmarking of manufacturing lines. J. Clean. Prod. 163, 36e48.Fahad, M., Naqvi, S.A.A., Atir, M., Zubair, M., Shehzad, M.M., 2017. Energy management in a manufacturing industry through layout design. Procedia Manuf. 8, 168e174.Fawkes, S., 2016. 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Informe mensual de variables de generación y del mercado eléctrico colombiano. Enero 2015 e Diciembre 2016. Ministerio de Energía y Minas, Colombia.LICENSElicense.txtlicense.txttext/plain; charset=utf-8368https://bonga.unisimon.edu.co/bitstreams/fc7bc013-6be3-4741-b90f-581b47245cee/download3fdc7b41651299350522650338f5754dMD5220.500.12442/2277oai:bonga.unisimon.edu.co:20.500.12442/22772019-04-11 21:51:40.328metadata.onlyhttps://bonga.unisimon.edu.coDSpace UniSimonbibliotecas@biteca.comPGEgcmVsPSJsaWNlbnNlIiBocmVmPSJodHRwOi8vY3JlYXRpdmVjb21tb25zLm9yZy9saWNlbnNlcy9ieS1uYy80LjAvIj48aW1nIGFsdD0iTGljZW5jaWEgQ3JlYXRpdmUgQ29tbW9ucyIgc3R5bGU9ImJvcmRlci13aWR0aDowIiBzcmM9Imh0dHBzOi8vaS5jcmVhdGl2ZWNvbW1vbnMub3JnL2wvYnktbmMvNC4wLzg4eDMxLnBuZyIgLz48L2E+PGJyLz5Fc3RhIG9icmEgZXN0w6EgYmFqbyB1bmEgPGEgcmVsPSJsaWNlbnNlIiBocmVmPSJodHRwOi8vY3JlYXRpdmVjb21tb25zLm9yZy9saWNlbnNlcy9ieS1uYy80LjAvIj5MaWNlbmNpYSBDcmVhdGl2ZSBDb21tb25zIEF0cmlidWNpw7NuLU5vQ29tZXJjaWFsIDQuMCBJbnRlcm5hY2lvbmFsPC9hPi4= |