Energy planning and management during battery manufacturing

The aim of this study is to improve energy performance at a battery factory in Colombia by introducing the energy management approach defined in ISO 50001. In the study, the main energy consumptions were identified in the battery formation, the compressed air system and the large electric motors. An...

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Autores:
Noriega Angarita, Eliana
Cabello Eras, Juan José
Hernández Herrera, Hernán
Sousa Santos, Vladimir
Balbis Morejón, Milen
Silva Ortega, Jorge Ivan
Sagastume Gutiérrez, Alexis
Tipo de recurso:
Fecha de publicación:
2019
Institución:
Universidad Simón Bolívar
Repositorio:
Repositorio Digital USB
Idioma:
eng
OAI Identifier:
oai:bonga.unisimon.edu.co:20.500.12442/4273
Acceso en línea:
https://hdl.handle.net/20.500.12442/4273
Palabra clave:
Energy planning
Energy efficiency
ISO 50001
Planificación energética
Eficiencia energética
Rights
License
Attribution-NonCommercial-NoDerivatives 4.0 Internacional
id USIMONBOL2_2fdf9e30ce9d999150bc5ceccc5defbd
oai_identifier_str oai:bonga.unisimon.edu.co:20.500.12442/4273
network_acronym_str USIMONBOL2
network_name_str Repositorio Digital USB
repository_id_str
dc.title.eng.fl_str_mv Energy planning and management during battery manufacturing
dc.title.alternative.eng.fl_str_mv Planificación y gestión energética durante la fabricación de baterías
title Energy planning and management during battery manufacturing
spellingShingle Energy planning and management during battery manufacturing
Energy planning
Energy efficiency
ISO 50001
Planificación energética
Eficiencia energética
title_short Energy planning and management during battery manufacturing
title_full Energy planning and management during battery manufacturing
title_fullStr Energy planning and management during battery manufacturing
title_full_unstemmed Energy planning and management during battery manufacturing
title_sort Energy planning and management during battery manufacturing
dc.creator.fl_str_mv Noriega Angarita, Eliana
Cabello Eras, Juan José
Hernández Herrera, Hernán
Sousa Santos, Vladimir
Balbis Morejón, Milen
Silva Ortega, Jorge Ivan
Sagastume Gutiérrez, Alexis
dc.contributor.author.none.fl_str_mv Noriega Angarita, Eliana
Cabello Eras, Juan José
Hernández Herrera, Hernán
Sousa Santos, Vladimir
Balbis Morejón, Milen
Silva Ortega, Jorge Ivan
Sagastume Gutiérrez, Alexis
dc.subject.eng.fl_str_mv Energy planning
Energy efficiency
topic Energy planning
Energy efficiency
ISO 50001
Planificación energética
Eficiencia energética
dc.subject.spa.fl_str_mv ISO 50001
Planificación energética
Eficiencia energética
description The aim of this study is to improve energy performance at a battery factory in Colombia by introducing the energy management approach defined in ISO 50001. In the study, the main energy consumptions were identified in the battery formation, the compressed air system and the large electric motors. An energy review was performed in the factory using measurement equipment and statistical techniques. Different actions were proposed to improve energy performance. As a result, a 3.48% reduction in electricity consumption was achieved during the implementation of the proposed measures.
publishDate 2019
dc.date.accessioned.none.fl_str_mv 2019-10-28T20:43:45Z
dc.date.available.none.fl_str_mv 2019-10-28T20:43:45Z
dc.date.issued.none.fl_str_mv 2019
dc.type.eng.fl_str_mv article
dc.type.coar.fl_str_mv http://purl.org/coar/resource_type/c_6501
dc.identifier.issn.none.fl_str_mv 18069649
dc.identifier.uri.none.fl_str_mv https://hdl.handle.net/20.500.12442/4273
identifier_str_mv 18069649
url https://hdl.handle.net/20.500.12442/4273
dc.language.iso.eng.fl_str_mv eng
language eng
dc.rights.*.fl_str_mv Attribution-NonCommercial-NoDerivatives 4.0 Internacional
dc.rights.coar.fl_str_mv http://purl.org/coar/access_right/c_abf2
dc.rights.uri.*.fl_str_mv http://creativecommons.org/licenses/by-nc-nd/4.0/
rights_invalid_str_mv Attribution-NonCommercial-NoDerivatives 4.0 Internacional
http://creativecommons.org/licenses/by-nc-nd/4.0/
http://purl.org/coar/access_right/c_abf2
dc.publisher.por.fl_str_mv Universidade Federal de São Carlos
dc.source.por.fl_str_mv Revista: Gestão & Produção
dc.source.spa.fl_str_mv Vol. 26, N° 4 (2019)
institution Universidad Simón Bolívar
dc.source.uri.eng.fl_str_mv http://dx.doi.org/10.1590/0104-530x3928-19
dc.source.bibliographicCitation.eng.fl_str_mv Abdelaziz, E. A., Saidur, R., & Mekhilef, S. (2011). A review on energy saving strategies in industrial sector. Renewable & Sustainable Energy Reviews, 15(1), 150-168. http://dx.doi.org/10.1016/j.rser.2010.09.003.
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Aragon, C. S., Pamplona, E., & Vidal Medina, J. R. (2013). Identification of energy efficiency investments and their risk assessment. Gestão & Produção, 20(3), 525-536.
Becken, S., Frampton, C., & Simmons, D. (2001). Energy consumption patterns in the accommodation sector: the New Zealand case. Ecological Economics, 39(3), 371- 386. http://dx.doi.org/10.1016/S0921-8009(01)00229-4.
Bohdanowicz, P., & Martinac, I. (2007). Determinants and benchmarking of resource consumption in hotels: case study of Hilton International and Scandic in Europe. Energy and Building, 39(1), 82-95. http://dx.doi. org/10.1016/j.enbuild.2006.05.005.
Bunse, K., Vodicka, M., Schönsleben, P., Brülhart, M., & Ernst, F. O. (2011). Integrating energy efficiency performance in production management: gap analysis between industrial needs and scientific literature. Journal of Cleaner Production, 19(6-7), 667-679. http://dx.doi. org/10.1016/j.jclepro.2010.11.011.
Cabello Eras, J. J., Sagastume Gutiérrez, A., García Lorenzo, D., Cogollos Martínez, J. B., Hens, L., & Vandecasteele, C. (2015). Bridging universities and industry through cleaner production activities: experiences from the Cleaner Production Center at the University of Cienfuegos, Cuba. Journal of Cleaner Production, 108, 873-882. http:// dx.doi.org/10.1016/j.jclepro.2014.11.063.
Cabello Eras, J. J., Sousa Santos, V., Sagastume Gutiérrez, A., Guerra Plasencia, M. Á., Haeseldonckx, D., & Vandecasteele, C. (2016). Tools to improve forecasting and control of the electricity consumption in hotels. Journal of Cleaner Production, 137, 803-812. http:// dx.doi.org/10.1016/j.jclepro.2016.07.192.
Cagno, E., & Trianni, A. (2014). Evaluating the barriers to specific industrial energy efficiency measures: an exploratory study in small and medium-sized enterprises. Journal of Cleaner Production, 82, 70-83. http://dx.doi. org/10.1016/j.jclepro.2014.06.057.
Camioto, F. C., Rebelatto, D. A. N., & Rocha, R. T. (2015). Análise da eficiência energética nos países do BRICS: um estudo envolvendo a Análise por Envoltória de Dados. Gestão & Produção, 23(1), 192-203. http:// dx.doi.org/10.1590/0104-530X1567-13.
Chan, Y., & Kantamaneni, R. (2015). Study on energy efficiency and energy saving potential in industry and on possible policy mechanisms. London: ICF Consulting. Retrieved in 2016, August 15, from https://ec.europa. eu/energy/sites/ener/files/documents/151201 DG ENER Industrial EE study - final report_clean_stc.pdf
Chirindo, M., Khan, M. A., & Barendse, P. S. (2016). Considerations for nonintrusive efficiency estimation of inverter-fed induction motors. IEEE Transactions on Industrial Electronics, 63(2), 741-749. http://dx.doi. org/10.1109/TIE.2015.2477801.
Christoffersen, L. B., Larsen, A., & Togeby, M. (2006). Empirical analysis of energy management in Danish industry. Journal of Cleaner Production, 14(5), 516- 526. http://dx.doi.org/10.1016/j.jclepro.2005.03.017.
Deng, S. (2003). Energy and water uses and their performance explanatory indicators in hotels in Hong Kong. Energy and Building, 35(8), 775-784. http://dx.doi.org/10.1016/ S0378-7788(02)00238-4.
Dindorf, R. (2012). Estimating potential energy savings in compressed air systems. Procedia Engineering, 39, 204-211. http://dx.doi.org/10.1016/j.proeng.2012.07.026.
Dudic, R., Ignjatovic, I., Šešlija, D., Blagojević, V., & Stojiljković, M. (2012). Leakage quantification of compressed air using ultrasound and infrared thermography. Measurement, 45(7), 1689-1694. http:// dx.doi.org/10.1016/j.measurement.2012.04.019.
European Commission – EC. (2014). Communication from the commission to the European parliament and the council energy efficiency and its contribution to energy security and the 2030 Framework for climate and energy policy. Brussels. Retrieved in 2016, August 15, from https://ec.europa.eu/energy/sites/ener/files/ documents/2014_energy_efficiency_communication.pdf
Fawkes, S., Oung, K., & Thorpe, D. (2016). Best practices and case studies for industrial energy efficiency improvement: an introduction for policy makers. Copenhagen: DTU. Retrieved in 2016, August 15, from http://www.unepdtu. org/-/media/Sites/energyefficiencycentre/Publications/ C2E2 Publications/Best-Practises-for-Industrial-EE_web. ashx?la=da
Giacone, E., & Mancò, S. (2012). Energy efficiency measurement in industrial processes. Energy, 38(1), 331-345. http://dx.doi.org/10.1016/j.energy.2011.11.054.
Gielen, D., & Taylor, P. (2009). Indicators for industrial energy efficiency in India. Energy, 34(8), 962-969. http://dx.doi.org/10.1016/j.energy.2008.11.008.
Hasanuzzaman, M., Rahim, N. A., Saidur, R., & Kazi, S. N. (2011). Energy savings and emissions reductions for rewinding and replacement of industrial motor. Energy, 36(1), 233-240. http://dx.doi.org/10.1016/j. energy.2010.10.046.
Hens, L., Cabello-Eras, J. J., Sagastume-Gutiérez, A., Garcia- Lorenzo, D., Cogollos-Martinez, J. B., & Vandecasteele, C. (2017). University-industry interaction on cleaner production: the case of the Cleaner Production Center at the University of Cienfuegos in Cuba, a country in transition. Journal of Cleaner Production, 142, 63-68. http://dx.doi.org/10.1016/j.jclepro.2015.10.105.
International Electrotechnical Commission – IEC. (2000). IEC 60095-1: lead-acid starter batteries: part 1: general requirements and methods of test. London.
International Organization for Standardization – ISO. (2011). ISO 50001: energy management systems: requirements with guidance for use. Geneva.
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Jung, J., Zhang, L., & Zhang, J. (2016). Lead-acid battery technologies. fundamentals, materials and applications. Florida: CRC Press.
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Miloloza, I. (2013). Tendencies of development of global battery market with emphasis on Republic of Croatia. Interdisciplinary Description of Complex Systems, 11(3), 318-333. http://dx.doi.org/10.7906/indecs.11.3.3.
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Pavlov, D. (2011). Lead-acid batteries: science and technology: a handbook of lead-acid battery technology and its Influence on the product. Amsterdam: Elsevier.
Posch, A., Brudermann, T., Braschel, N., & Gabriel, M. (2015). Strategic energy management in energy-intensive enterprises: a quantitative analysis of relevant factors in the Austrian paper and pulp industry. Journal of Cleaner Production, 90, 291-299. http://dx.doi.org/10.1016/j. jclepro.2014.11.044.
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dc.source.bibliographicCitation.spa.fl_str_mv Cañizares, G., Cuevas, M., Pérez, R. A., & González, E. (2015). Diseño e integración del sistema de gestión de la energía al sistema de gestión de la calidad en la ronera central” Agustín Rodríguez Mena. Sobre los Derivados de la Caña de Azúcar, 49(1), 46-52.
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dc.source.bibliographicCitation.por.fl_str_mv Castro, F., Aparecida, D., & Teixeira, R. (2015). Análise da eficiência energética nos países do BRICS: um estudo envolvendo a Análise por Envoltória de Dados. Gestão & Produção, 23(1), 192-203.
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spelling Noriega Angarita, Elianaedc376e0-c46a-4c19-8959-0f68ecb4a3c5Cabello Eras, Juan José735467a8-b465-41de-b1c8-43879ca4a2afHernández Herrera, Hernán7487ba17-70a1-4d7a-bcac-197ea432af08Sousa Santos, Vladimirccd1a3a4-9490-438a-9313-0aafbfc3fa37Balbis Morejón, Milencbf0c7e5-97b1-461c-8681-40b106e28909Silva Ortega, Jorge Ivan675511be-3168-452f-9876-e7d1fc694e04Sagastume Gutiérrez, Alexis04e185a7-ac27-4db8-9321-958486e9b3722019-10-28T20:43:45Z2019-10-28T20:43:45Z201918069649https://hdl.handle.net/20.500.12442/4273The aim of this study is to improve energy performance at a battery factory in Colombia by introducing the energy management approach defined in ISO 50001. In the study, the main energy consumptions were identified in the battery formation, the compressed air system and the large electric motors. An energy review was performed in the factory using measurement equipment and statistical techniques. Different actions were proposed to improve energy performance. As a result, a 3.48% reduction in electricity consumption was achieved during the implementation of the proposed measures.El objetivo de este estudio es mejorar el rendimiento energético en una fábrica de baterías en Colombia mediante la introducción del enfoque de gestión energética definido en ISO 50001. En el estudio, los principales consumos de energía se identificaron en la formación de la batería, el sistema de aire comprimido y la gran red eléctrica motores. Se realizó una revisión energética en la fábrica utilizando equipos de medición y técnicas estadísticas. Se propusieron diferentes acciones para mejorar el rendimiento energético. Como resultado, se logró una reducción del 3,48% en el consumo de electricidad durante la implementación de las medidas propuestas.engUniversidade Federal de São CarlosAttribution-NonCommercial-NoDerivatives 4.0 Internacionalhttp://creativecommons.org/licenses/by-nc-nd/4.0/http://purl.org/coar/access_right/c_abf2Revista: Gestão & ProduçãoVol. 26, N° 4 (2019)http://dx.doi.org/10.1590/0104-530x3928-19Abdelaziz, E. A., Saidur, R., & Mekhilef, S. (2011). A review on energy saving strategies in industrial sector. Renewable & Sustainable Energy Reviews, 15(1), 150-168. http://dx.doi.org/10.1016/j.rser.2010.09.003.American National Standard Motors and Generator – ANSI. American National Standards Institute – NEMA. (2012). NEMA MG 1-2012. Virginia.Aragon, C. S., Pamplona, E., & Vidal Medina, J. R. (2013). Identification of energy efficiency investments and their risk assessment. Gestão & Produção, 20(3), 525-536.Becken, S., Frampton, C., & Simmons, D. (2001). Energy consumption patterns in the accommodation sector: the New Zealand case. Ecological Economics, 39(3), 371- 386. http://dx.doi.org/10.1016/S0921-8009(01)00229-4.Bohdanowicz, P., & Martinac, I. (2007). Determinants and benchmarking of resource consumption in hotels: case study of Hilton International and Scandic in Europe. Energy and Building, 39(1), 82-95. http://dx.doi. org/10.1016/j.enbuild.2006.05.005.Bunse, K., Vodicka, M., Schönsleben, P., Brülhart, M., & Ernst, F. O. (2011). Integrating energy efficiency performance in production management: gap analysis between industrial needs and scientific literature. Journal of Cleaner Production, 19(6-7), 667-679. http://dx.doi. org/10.1016/j.jclepro.2010.11.011.Cabello Eras, J. J., Sagastume Gutiérrez, A., García Lorenzo, D., Cogollos Martínez, J. B., Hens, L., & Vandecasteele, C. (2015). Bridging universities and industry through cleaner production activities: experiences from the Cleaner Production Center at the University of Cienfuegos, Cuba. Journal of Cleaner Production, 108, 873-882. http:// dx.doi.org/10.1016/j.jclepro.2014.11.063.Cabello Eras, J. J., Sousa Santos, V., Sagastume Gutiérrez, A., Guerra Plasencia, M. Á., Haeseldonckx, D., & Vandecasteele, C. (2016). Tools to improve forecasting and control of the electricity consumption in hotels. Journal of Cleaner Production, 137, 803-812. http:// dx.doi.org/10.1016/j.jclepro.2016.07.192.Cagno, E., & Trianni, A. (2014). Evaluating the barriers to specific industrial energy efficiency measures: an exploratory study in small and medium-sized enterprises. Journal of Cleaner Production, 82, 70-83. http://dx.doi. org/10.1016/j.jclepro.2014.06.057.Camioto, F. C., Rebelatto, D. A. N., & Rocha, R. T. (2015). Análise da eficiência energética nos países do BRICS: um estudo envolvendo a Análise por Envoltória de Dados. Gestão & Produção, 23(1), 192-203. http:// dx.doi.org/10.1590/0104-530X1567-13.Chan, Y., & Kantamaneni, R. (2015). Study on energy efficiency and energy saving potential in industry and on possible policy mechanisms. London: ICF Consulting. Retrieved in 2016, August 15, from https://ec.europa. eu/energy/sites/ener/files/documents/151201 DG ENER Industrial EE study - final report_clean_stc.pdfChirindo, M., Khan, M. A., & Barendse, P. S. (2016). Considerations for nonintrusive efficiency estimation of inverter-fed induction motors. IEEE Transactions on Industrial Electronics, 63(2), 741-749. http://dx.doi. org/10.1109/TIE.2015.2477801.Christoffersen, L. B., Larsen, A., & Togeby, M. (2006). Empirical analysis of energy management in Danish industry. Journal of Cleaner Production, 14(5), 516- 526. http://dx.doi.org/10.1016/j.jclepro.2005.03.017.Deng, S. (2003). Energy and water uses and their performance explanatory indicators in hotels in Hong Kong. Energy and Building, 35(8), 775-784. http://dx.doi.org/10.1016/ S0378-7788(02)00238-4.Dindorf, R. (2012). Estimating potential energy savings in compressed air systems. Procedia Engineering, 39, 204-211. http://dx.doi.org/10.1016/j.proeng.2012.07.026.Dudic, R., Ignjatovic, I., Šešlija, D., Blagojević, V., & Stojiljković, M. (2012). Leakage quantification of compressed air using ultrasound and infrared thermography. Measurement, 45(7), 1689-1694. http:// dx.doi.org/10.1016/j.measurement.2012.04.019.European Commission – EC. (2014). Communication from the commission to the European parliament and the council energy efficiency and its contribution to energy security and the 2030 Framework for climate and energy policy. Brussels. Retrieved in 2016, August 15, from https://ec.europa.eu/energy/sites/ener/files/ documents/2014_energy_efficiency_communication.pdfFawkes, S., Oung, K., & Thorpe, D. (2016). 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