Technical and economic analysis of the extraction of polyphenolic and fiber residues from Araucan cocoa husk of clone CCN51

Cocoa pod husk is a waste product obtained after cocoa production which represents 75% w/w of the cocoa pod and is a reliable source of insoluble fiber and polyphenols. The present work studied the polyphenols and fiber extraction using dry and inactivated cocoa pod husk of clone CCN51 from Arauca,...

Full description

Autores:
Medina Delgado, Paola Alejandra
Tipo de recurso:
Trabajo de grado de pregrado
Fecha de publicación:
2024
Institución:
Universidad de los Andes
Repositorio:
Séneca: repositorio Uniandes
Idioma:
eng
OAI Identifier:
oai:repositorio.uniandes.edu.co:1992/75328
Acceso en línea:
https://hdl.handle.net/1992/75328
Palabra clave:
Cocoa pod husk
Extraction
Polyphenols
Fiber
Ingeniería
Rights
openAccess
License
Attribution-NonCommercial 4.0 International
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network_acronym_str UNIANDES2
network_name_str Séneca: repositorio Uniandes
repository_id_str
dc.title.eng.fl_str_mv Technical and economic analysis of the extraction of polyphenolic and fiber residues from Araucan cocoa husk of clone CCN51
dc.title.alternative.spa.fl_str_mv Análisis técnico-económico de la extracción de los residuos polifenólicos y la fibra presente en la cáscara de cacao del clon CCN51 de Arauca
title Technical and economic analysis of the extraction of polyphenolic and fiber residues from Araucan cocoa husk of clone CCN51
spellingShingle Technical and economic analysis of the extraction of polyphenolic and fiber residues from Araucan cocoa husk of clone CCN51
Cocoa pod husk
Extraction
Polyphenols
Fiber
Ingeniería
title_short Technical and economic analysis of the extraction of polyphenolic and fiber residues from Araucan cocoa husk of clone CCN51
title_full Technical and economic analysis of the extraction of polyphenolic and fiber residues from Araucan cocoa husk of clone CCN51
title_fullStr Technical and economic analysis of the extraction of polyphenolic and fiber residues from Araucan cocoa husk of clone CCN51
title_full_unstemmed Technical and economic analysis of the extraction of polyphenolic and fiber residues from Araucan cocoa husk of clone CCN51
title_sort Technical and economic analysis of the extraction of polyphenolic and fiber residues from Araucan cocoa husk of clone CCN51
dc.creator.fl_str_mv Medina Delgado, Paola Alejandra
dc.contributor.advisor.none.fl_str_mv Gómez Ramírez, Jorge Mario
dc.contributor.author.none.fl_str_mv Medina Delgado, Paola Alejandra
dc.contributor.jury.none.fl_str_mv Sánchez Camargo, Andrea del Pilar
Álvarez Solano, Oscar Alberto
dc.subject.keyword.eng.fl_str_mv Cocoa pod husk
Extraction
Polyphenols
Fiber
topic Cocoa pod husk
Extraction
Polyphenols
Fiber
Ingeniería
dc.subject.themes.spa.fl_str_mv Ingeniería
description Cocoa pod husk is a waste product obtained after cocoa production which represents 75% w/w of the cocoa pod and is a reliable source of insoluble fiber and polyphenols. The present work studied the polyphenols and fiber extraction using dry and inactivated cocoa pod husk of clone CCN51 from Arauca, Colombia. To achieve this, a technical and economic analysis is made. For the technical analysis, four simulations were made considering the characterization of clone CCN51 husk, the Araucan production, and the viability and impact of solvent reflux and energy recovery. Then, each alternative's economic analysis was developed using economic projections and financial performance indicators. The technical results showed the efficiency of the polyphenols extraction in all scenarios was 73%, and a recovery of 61,26% of the cocoa pod husk. The economic results showed that with solvent reflux and energy recovery, the investment can be recovered in one year (payback), and the process's net present value (NPV) is $6.671.017.888. This demonstrates the huge opportunity that the extraction of these components represents for the region, making cocoa crops more profitable for those who have changed the illicit crops for this product.
publishDate 2024
dc.date.issued.none.fl_str_mv 2024-12-06
dc.date.accessioned.none.fl_str_mv 2025-01-10T15:59:08Z
dc.date.available.none.fl_str_mv 2025-01-10T15:59:08Z
dc.type.none.fl_str_mv Trabajo de grado - Pregrado
dc.type.driver.none.fl_str_mv info:eu-repo/semantics/bachelorThesis
dc.type.version.none.fl_str_mv info:eu-repo/semantics/acceptedVersion
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dc.identifier.uri.none.fl_str_mv https://hdl.handle.net/1992/75328
dc.identifier.instname.none.fl_str_mv instname:Universidad de los Andes
dc.identifier.reponame.none.fl_str_mv reponame:Repositorio Institucional Séneca
dc.identifier.repourl.none.fl_str_mv repourl:https://repositorio.uniandes.edu.co/
url https://hdl.handle.net/1992/75328
identifier_str_mv instname:Universidad de los Andes
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dc.language.iso.none.fl_str_mv eng
language eng
dc.relation.references.none.fl_str_mv Acueducto Bogotá. (2023, December). Tarifas 2023. https://www.acueducto.com.co/wps/portal/EAB2/Home/atencion-al-usuario/tarifas/tarifas2023
Anzules Toala, V. V. (2019). SUSTENTABILIDAD DE SISTEMAS DE PRODUCCIÓN DE CACAO, (Theobroma cacao L.) EN SANTO DOMINGO DE LOS TSÁCHILAS, ECUADOR.
Bakar, S. H. A., Hamid, M. K. A., Alwi, S. R. W., & Manan, Z. A. (2015). Effect of Delta Temperature Minimum Contribution in Obtaining an Operable and Flexible Heat Exchanger Network. Energy Procedia, 75, 3142–3147. https://doi.org/10.1016/j.egypro.2015.07.648
Barrios-Rodríguez, Y. F., Salas-Calderó, K. T., Orozco-Blanco, D. A., Gentile, P., & Girón-Hernández, J. (2022). Cocoa Pod Husk: A High-Pectin Source with Applications in the Food and Biomedical Fields. ChemBioEng Reviews. https://doi.org/10.1002/ceat.202100061
Belwal, T., Cravotto, C., Ramola, S., Thakur, M., Chemat, F., & Cravotto, G. (2022). Bioactive Compounds from Cocoa Husk: Extraction, Analysis and Applications in Food Production Chain. In Foods (Vol. 11, Issue 6). MDPI. https://doi.org/10.3390/foods11060798
Benites, C., Alonso, A., Rafaile, M., Jhandir, B., Segura Terrones, M., & Alberto, L. (2021). Efecto de Ceniza de Cacao Theobroma Cacao, en la Remoción de Plomo y Cadmio, caso: Río Llactun - Ancash - 2021.
Bucić-Kojić, A., Planinić, M., Tomas, S., Bilić, M., & Velić, D. (2007). Study of solid-liquid extraction kinetics of total polyphenols from grape seeds. Journal of Food Engineering, 81(1), 236–242. https://doi.org/10.1016/j.jfoodeng.2006.10.027
Cáceres-Roa, S. A., López-Giraldo, L., & Muvdi-Nova, C. (2023). Extracción de polifenoles: una comparación a partir de cáscara de cacao húmeda vs cáscara de cacao secada. Ingeniería y Competitividad, 25(2). https://doi.org/10.25100/iyc.25i2
Cambridge Dictionary. (2024). Moisture Definition. https://dictionary.cambridge.org/dictionary/english/moisture
Castillo, E., Alvarez, C., & Contreras, Y. (2018). Caracterización fisicoquímica de la cáscara del fruto de un clon de cacao (theobroma cacao l.) Cosechados en Caucagua estado Miranda.Venezuela. https://www.redalyc.org/articulo.oa?id=376160247008
Codini, M., Díaz Vélez, F., Ghirardi, M., & Villavicencio, I. (2004). OBTENCIÓN Y UTILIZACIÓN DE LA MANTECA DE CACAO.
Dabène, O., & Le Cour Grandmaison, R. (2022). Colombia: 5 años después de los Acuerdos de Paz. Le Grand Continent. https://legrandcontinent.eu/es/2022/01/06/colombia-5-anos-despues-de-los-acuerdos-de-paz/
Departamento Nacional de Planeación. (2022). Justificación técnica - Tasa social de descuento como parámetro en la evaluación de proyectos de inversión. https://colaboracion.dnp.gov.co/CDT/Normatividad/Justificacion%20tecnica%20-%20Tasa%20social%20de%20descuento.pdf
Dubey, N. K., Singh, A. K., Dubey, R., & Deng, W. P. (2020). Nutraceutical encapsulation and delivery system for type 2 diabetes mellitus. In Biopolymer-Based Formulations: Biomedical and Food Applications (pp. 353–363). Elsevier. https://doi.org/10.1016/B978-0-12-816897-4.00015-1
Flórez-Méndez, J., Flórez, J. Y., Pérez, E., & Lares, M. (2019). Effect of the consumption of chocolate enriched with tryptophan and resveratrol on biochemical markers and oxidative stress in a healthy population. Vitae, 26(1), 8–16. https://doi.org/10.17533/udea.vitae.v26n1a02
García-Jerez, A., Fernando Quintana-Fuentes, L., & Moreno Martinez, E. (2022). Determinación del índice de grano y del porcentaje cascarilla de los genotipos de cacao regionales FSV41, FEAR5 y FLE2 y genotipo universal CCN 51 Determination of the grain index and husk percentage of regional cocoa genotypes FSV41, FEAR5 and FLE2 and universal genotype CCN 51. Ingeniería y Competitividad. https://doi.org/10.25100/iyc.v24i2.11420
Gerencia Central de Estudios Económicos. (2024). Inflación USA. Banco Central de Reserva Del Perú. https://estadisticas.bcrp.gob.pe/estadisticas/series/anuales/resultados/PM05262PA/html
Global Jinwang Filter Press Co. (2023). Fully Automatic Chamber Filter Press with bombay doors. https://gjwfilterpress.com/product/global-jinwang-chamber-filter-press
Hernández-Hernández, C., Morales-Sillero, A., Fernández-Bolaños, J., Bermúdez-Oria, A., Morales, A. A., & Rodríguez-Gutiérrez, G. (2019). Cocoa bean husk: industrial source of antioxidant phenolic extract. Journal of the Science of Food and Agriculture, 99(1), 325–333. https://doi.org/10.1002/jsfa.9191
Hozman-Manrique, A. S., Garcia-Brand, A. J., Hernández-Carrión, M., & Porras, A. (2023). Isolation and Characterization of Cellulose Microfibers from Colombian Cocoa Pod Husk via Chemical Treatment with Pressure Effects. Polymers, 15(3). https://doi.org/10.3390/polym15030664
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Quintana Fuentes, L. F., Castelblanco, S. G., García Jerez, A., & Martínez Guerrero, N. (2015). Caracterización de tres índices de cosecha de cacao de los clones CCN51, ICS60 e ICS 95, en la montaña santandereana, Colombia. Revista de Investigación Agraria y Ambiental, 6, 253–266.
Rahayu, P. P., Rosyidi, D., Purwadi, & Thohari, I. (2019). Characteristics of catechin extracted from cocoa husks using microwave assisted extraction (MAE). Biodiversitas, 20(12), 3626–3631. https://doi.org/10.13057/biodiv/d201222
Romero, C., & Zambrano, A. (2012). Análisis de azúcares en pulpa de cacao por colorimetría y electroforesis capilar Analysis of sugars in cocoa pulp by colorimetric and capillary electrophoresis. In Revista Científica UDO Agrícola (Vol. 12, Issue 4).
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Suárez, P. A., Andreu, A. B., Colman, S. L., Clausen, A. M., & Feingold, S. E. (2009). Pardeamiento enzimático: caracterización fenotípica, bioquímica y molecular en variedades de papa nativas de la Argentina (Vol. 15, Issue 1).
Vera-Rodríguez, J. H., Jiménez-Murillo, W. J., Naula-Mejía, M. C., Villa-Cárdenas, U. J., Zaruma-Quito, F. A., Montecé-Maridueña, G. Y., Cabrera-Carreño, W. J., Zambrano-Valencia, F. N., & Astudillo-Ludizaca, C. M. (2021). Residuos de la producción de cacao (Theobroma cacao L.) como alternativa alimenticia para rumiantes. Revista Colombiana de Ciencia Animal - RECIA, 13(2), e839. https://doi.org/10.24188/recia.v13.n2.2021.839
Villamizar-Jaimes, A. R., & López-Giraldo, L. J. (2017). Cáscara de cacao fuente de polifenoles y fibra: simulación de una planta piloto para su extracción. Respuestas, 22(1), 75–83. https://doi.org/10.22463/0122820x.821
Wellgreen Technology Co. (2024). Natural Psyllium Husk Powder Pure 100% Psyllium Husk Extract Bulk Food Grade Price Psyllium Fiber Powder. Made-In-China. https://wellgreenxa.en.made-in-china.com/product/eaGUYRrKsWhk/China-Natural-Psyllium-Husk-Powder-Pure-100-Psyllium-Husk-Extract-Bulk-Food-Grade-Price-Psyllium-Fiber-Powder.html?pv_id=1icqs6gtv146&faw_id=1icqs7j5fbf4
Zhang, W., An, L., Li, X., Chen, F., Sun, L., Wang, X., & Cai, J. (2022). Adjustment method and energy consumption of centrifugal pump based on intelligent optimization algorithm. In Energy Reports (Vol. 8, pp. 12272–12281). Elsevier Ltd. https://doi.org/10.1016/j.egyr.2022.09.031
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spelling Gómez Ramírez, Jorge Mariovirtual::21944-1Medina Delgado, Paola AlejandraSánchez Camargo, Andrea del PilarÁlvarez Solano, Oscar Alberto2025-01-10T15:59:08Z2025-01-10T15:59:08Z2024-12-06https://hdl.handle.net/1992/75328instname:Universidad de los Andesreponame:Repositorio Institucional Sénecarepourl:https://repositorio.uniandes.edu.co/Cocoa pod husk is a waste product obtained after cocoa production which represents 75% w/w of the cocoa pod and is a reliable source of insoluble fiber and polyphenols. The present work studied the polyphenols and fiber extraction using dry and inactivated cocoa pod husk of clone CCN51 from Arauca, Colombia. To achieve this, a technical and economic analysis is made. For the technical analysis, four simulations were made considering the characterization of clone CCN51 husk, the Araucan production, and the viability and impact of solvent reflux and energy recovery. Then, each alternative's economic analysis was developed using economic projections and financial performance indicators. The technical results showed the efficiency of the polyphenols extraction in all scenarios was 73%, and a recovery of 61,26% of the cocoa pod husk. The economic results showed that with solvent reflux and energy recovery, the investment can be recovered in one year (payback), and the process's net present value (NPV) is $6.671.017.888. This demonstrates the huge opportunity that the extraction of these components represents for the region, making cocoa crops more profitable for those who have changed the illicit crops for this product.Pregrado24 páginasapplication/pdfengUniversidad de los AndesIngeniería QuímicaFacultad de IngenieríaDepartamento de Ingeniería Química y de AlimentosAttribution-NonCommercial 4.0 Internationalhttp://creativecommons.org/licenses/by-nc/4.0/info:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Technical and economic analysis of the extraction of polyphenolic and fiber residues from Araucan cocoa husk of clone CCN51Análisis técnico-económico de la extracción de los residuos polifenólicos y la fibra presente en la cáscara de cacao del clon CCN51 de AraucaTrabajo de grado - Pregradoinfo:eu-repo/semantics/bachelorThesisinfo:eu-repo/semantics/acceptedVersionhttp://purl.org/coar/resource_type/c_7a1fTexthttp://purl.org/redcol/resource_type/TPCocoa pod huskExtractionPolyphenolsFiberIngenieríaAcueducto Bogotá. (2023, December). Tarifas 2023. https://www.acueducto.com.co/wps/portal/EAB2/Home/atencion-al-usuario/tarifas/tarifas2023Anzules Toala, V. V. (2019). SUSTENTABILIDAD DE SISTEMAS DE PRODUCCIÓN DE CACAO, (Theobroma cacao L.) EN SANTO DOMINGO DE LOS TSÁCHILAS, ECUADOR.Bakar, S. H. A., Hamid, M. K. A., Alwi, S. R. W., & Manan, Z. A. (2015). Effect of Delta Temperature Minimum Contribution in Obtaining an Operable and Flexible Heat Exchanger Network. Energy Procedia, 75, 3142–3147. https://doi.org/10.1016/j.egypro.2015.07.648Barrios-Rodríguez, Y. F., Salas-Calderó, K. T., Orozco-Blanco, D. A., Gentile, P., & Girón-Hernández, J. (2022). Cocoa Pod Husk: A High-Pectin Source with Applications in the Food and Biomedical Fields. ChemBioEng Reviews. https://doi.org/10.1002/ceat.202100061Belwal, T., Cravotto, C., Ramola, S., Thakur, M., Chemat, F., & Cravotto, G. (2022). Bioactive Compounds from Cocoa Husk: Extraction, Analysis and Applications in Food Production Chain. In Foods (Vol. 11, Issue 6). MDPI. https://doi.org/10.3390/foods11060798Benites, C., Alonso, A., Rafaile, M., Jhandir, B., Segura Terrones, M., & Alberto, L. (2021). Efecto de Ceniza de Cacao Theobroma Cacao, en la Remoción de Plomo y Cadmio, caso: Río Llactun - Ancash - 2021.Bucić-Kojić, A., Planinić, M., Tomas, S., Bilić, M., & Velić, D. (2007). Study of solid-liquid extraction kinetics of total polyphenols from grape seeds. Journal of Food Engineering, 81(1), 236–242. https://doi.org/10.1016/j.jfoodeng.2006.10.027Cáceres-Roa, S. A., López-Giraldo, L., & Muvdi-Nova, C. (2023). Extracción de polifenoles: una comparación a partir de cáscara de cacao húmeda vs cáscara de cacao secada. Ingeniería y Competitividad, 25(2). https://doi.org/10.25100/iyc.25i2Cambridge Dictionary. (2024). Moisture Definition. https://dictionary.cambridge.org/dictionary/english/moistureCastillo, E., Alvarez, C., & Contreras, Y. (2018). Caracterización fisicoquímica de la cáscara del fruto de un clon de cacao (theobroma cacao l.) Cosechados en Caucagua estado Miranda.Venezuela. https://www.redalyc.org/articulo.oa?id=376160247008Codini, M., Díaz Vélez, F., Ghirardi, M., & Villavicencio, I. (2004). OBTENCIÓN Y UTILIZACIÓN DE LA MANTECA DE CACAO.Dabène, O., & Le Cour Grandmaison, R. (2022). Colombia: 5 años después de los Acuerdos de Paz. Le Grand Continent. https://legrandcontinent.eu/es/2022/01/06/colombia-5-anos-despues-de-los-acuerdos-de-paz/Departamento Nacional de Planeación. (2022). Justificación técnica - Tasa social de descuento como parámetro en la evaluación de proyectos de inversión. https://colaboracion.dnp.gov.co/CDT/Normatividad/Justificacion%20tecnica%20-%20Tasa%20social%20de%20descuento.pdfDubey, N. K., Singh, A. K., Dubey, R., & Deng, W. P. (2020). Nutraceutical encapsulation and delivery system for type 2 diabetes mellitus. In Biopolymer-Based Formulations: Biomedical and Food Applications (pp. 353–363). Elsevier. https://doi.org/10.1016/B978-0-12-816897-4.00015-1Flórez-Méndez, J., Flórez, J. Y., Pérez, E., & Lares, M. (2019). Effect of the consumption of chocolate enriched with tryptophan and resveratrol on biochemical markers and oxidative stress in a healthy population. Vitae, 26(1), 8–16. https://doi.org/10.17533/udea.vitae.v26n1a02García-Jerez, A., Fernando Quintana-Fuentes, L., & Moreno Martinez, E. (2022). Determinación del índice de grano y del porcentaje cascarilla de los genotipos de cacao regionales FSV41, FEAR5 y FLE2 y genotipo universal CCN 51 Determination of the grain index and husk percentage of regional cocoa genotypes FSV41, FEAR5 and FLE2 and universal genotype CCN 51. Ingeniería y Competitividad. https://doi.org/10.25100/iyc.v24i2.11420Gerencia Central de Estudios Económicos. (2024). Inflación USA. 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