Failure analysis and redesign of a wagon wheel shaft for sugar cane transport

In this study, a failure analysis of the wheel shafts of wagons for transporting sugar cane is carried out. Several shafts have broken with a small fatigue propagation zone and a large sudden-fracture zone. The material and load condition of the shafts were examined. Stress measurements on a vehicle...

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Autores:
Casanova García, Gonzalo Fernando
Tipo de recurso:
Article of journal
Fecha de publicación:
2011
Institución:
Universidad Nacional de Colombia
Repositorio:
Universidad Nacional de Colombia
Idioma:
spa
OAI Identifier:
oai:repositorio.unal.edu.co:unal/37736
Acceso en línea:
https://repositorio.unal.edu.co/handle/unal/37736
http://bdigital.unal.edu.co/27820/
Palabra clave:
Shaft
fracture
fatigue
sugar cane transport
experimental stress analysis.
Rights
openAccess
License
Atribución-NoComercial 4.0 Internacional
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spelling Atribución-NoComercial 4.0 InternacionalDerechos reservados - Universidad Nacional de Colombiahttp://creativecommons.org/licenses/by-nc/4.0/info:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Casanova García, Gonzalo Fernandoca44eaa7-0dd8-4251-8771-682257a9d6043002019-06-28T01:57:50Z2019-06-28T01:57:50Z2011https://repositorio.unal.edu.co/handle/unal/37736http://bdigital.unal.edu.co/27820/In this study, a failure analysis of the wheel shafts of wagons for transporting sugar cane is carried out. Several shafts have broken with a small fatigue propagation zone and a large sudden-fracture zone. The material and load condition of the shafts were examined. Stress measurements on a vehicle with a similar suspension system were conducted to fi nd the dynamic loads and calculate the impact factor. An impact factor higher than the one reported in the literature was found. According the manufactures, AISI 1045 steel was the material of the shaft; however, it was found that the material of some shafts did not have the specifi cations of AISI 1045 steel. Moreover, even if the shafts were made with good quality AISI 1045 steel, the stresses are so high that the element will fail due to fatigue. Finally, some recommendations are given to increase the reliability of the shafts, and a new design and manufacturing process are proposedapplication/pdfspaUniversidad Nacional de Colombia Sede Medellínhttp://revistas.unal.edu.co/index.php/dyna/article/view/25714Universidad Nacional de Colombia Revistas electrónicas UN DynaDynaDyna; Vol. 78, núm. 166 (2011); 48-54 DYNA; Vol. 78, núm. 166 (2011); 48-54 2346-2183 0012-7353Casanova García, Gonzalo Fernando (2011) Failure analysis and redesign of a wagon wheel shaft for sugar cane transport. Dyna; Vol. 78, núm. 166 (2011); 48-54 DYNA; Vol. 78, núm. 166 (2011); 48-54 2346-2183 0012-7353 .Failure analysis and redesign of a wagon wheel shaft for sugar cane transportArtículo de revistainfo:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_6501http://purl.org/coar/resource_type/c_2df8fbb1http://purl.org/coar/version/c_970fb48d4fbd8a85Texthttp://purl.org/redcol/resource_type/ARTShaftfracturefatiguesugar cane transportexperimental stress analysis.ORIGINAL25714-160666-1-PB.htmltext/html31718https://repositorio.unal.edu.co/bitstream/unal/37736/1/25714-160666-1-PB.html92d29ce1cd4c6e6e5ab63c4457707b6aMD5125714-90204-1-PB.pdfapplication/pdf1644813https://repositorio.unal.edu.co/bitstream/unal/37736/2/25714-90204-1-PB.pdfd8f22a659854868af4885b0050b0062bMD52THUMBNAIL25714-90204-1-PB.pdf.jpg25714-90204-1-PB.pdf.jpgGenerated Thumbnailimage/jpeg9750https://repositorio.unal.edu.co/bitstream/unal/37736/3/25714-90204-1-PB.pdf.jpgadf7f906ac259cddca4564ca846bb285MD53unal/37736oai:repositorio.unal.edu.co:unal/377362024-01-12 23:05:56.258Repositorio Institucional Universidad Nacional de Colombiarepositorio_nal@unal.edu.co
dc.title.spa.fl_str_mv Failure analysis and redesign of a wagon wheel shaft for sugar cane transport
title Failure analysis and redesign of a wagon wheel shaft for sugar cane transport
spellingShingle Failure analysis and redesign of a wagon wheel shaft for sugar cane transport
Shaft
fracture
fatigue
sugar cane transport
experimental stress analysis.
title_short Failure analysis and redesign of a wagon wheel shaft for sugar cane transport
title_full Failure analysis and redesign of a wagon wheel shaft for sugar cane transport
title_fullStr Failure analysis and redesign of a wagon wheel shaft for sugar cane transport
title_full_unstemmed Failure analysis and redesign of a wagon wheel shaft for sugar cane transport
title_sort Failure analysis and redesign of a wagon wheel shaft for sugar cane transport
dc.creator.fl_str_mv Casanova García, Gonzalo Fernando
dc.contributor.author.spa.fl_str_mv Casanova García, Gonzalo Fernando
dc.subject.proposal.spa.fl_str_mv Shaft
fracture
fatigue
sugar cane transport
experimental stress analysis.
topic Shaft
fracture
fatigue
sugar cane transport
experimental stress analysis.
description In this study, a failure analysis of the wheel shafts of wagons for transporting sugar cane is carried out. Several shafts have broken with a small fatigue propagation zone and a large sudden-fracture zone. The material and load condition of the shafts were examined. Stress measurements on a vehicle with a similar suspension system were conducted to fi nd the dynamic loads and calculate the impact factor. An impact factor higher than the one reported in the literature was found. According the manufactures, AISI 1045 steel was the material of the shaft; however, it was found that the material of some shafts did not have the specifi cations of AISI 1045 steel. Moreover, even if the shafts were made with good quality AISI 1045 steel, the stresses are so high that the element will fail due to fatigue. Finally, some recommendations are given to increase the reliability of the shafts, and a new design and manufacturing process are proposed
publishDate 2011
dc.date.issued.spa.fl_str_mv 2011
dc.date.accessioned.spa.fl_str_mv 2019-06-28T01:57:50Z
dc.date.available.spa.fl_str_mv 2019-06-28T01:57:50Z
dc.type.spa.fl_str_mv Artículo de revista
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url https://repositorio.unal.edu.co/handle/unal/37736
http://bdigital.unal.edu.co/27820/
dc.language.iso.spa.fl_str_mv spa
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dc.relation.spa.fl_str_mv http://revistas.unal.edu.co/index.php/dyna/article/view/25714
dc.relation.ispartof.spa.fl_str_mv Universidad Nacional de Colombia Revistas electrónicas UN Dyna
Dyna
dc.relation.ispartofseries.none.fl_str_mv Dyna; Vol. 78, núm. 166 (2011); 48-54 DYNA; Vol. 78, núm. 166 (2011); 48-54 2346-2183 0012-7353
dc.relation.references.spa.fl_str_mv Casanova García, Gonzalo Fernando (2011) Failure analysis and redesign of a wagon wheel shaft for sugar cane transport. Dyna; Vol. 78, núm. 166 (2011); 48-54 DYNA; Vol. 78, núm. 166 (2011); 48-54 2346-2183 0012-7353 .
dc.rights.spa.fl_str_mv Derechos reservados - Universidad Nacional de Colombia
dc.rights.coar.fl_str_mv http://purl.org/coar/access_right/c_abf2
dc.rights.license.spa.fl_str_mv Atribución-NoComercial 4.0 Internacional
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dc.rights.accessrights.spa.fl_str_mv info:eu-repo/semantics/openAccess
rights_invalid_str_mv Atribución-NoComercial 4.0 Internacional
Derechos reservados - Universidad Nacional de Colombia
http://creativecommons.org/licenses/by-nc/4.0/
http://purl.org/coar/access_right/c_abf2
eu_rights_str_mv openAccess
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dc.publisher.spa.fl_str_mv Universidad Nacional de Colombia Sede Medellín
institution Universidad Nacional de Colombia
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