Implementación de un plan de mantenimiento integral para una planta de embotellado

ilustraciones, fotografías

Autores:
Díaz Marín, Juan Daniel
Tipo de recurso:
Fecha de publicación:
2024
Institución:
Universidad Nacional de Colombia
Repositorio:
Universidad Nacional de Colombia
Idioma:
spa
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oai:repositorio.unal.edu.co:unal/85965
Acceso en línea:
https://repositorio.unal.edu.co/handle/unal/85965
https://repositorio.unal.edu.co/
Palabra clave:
620 - Ingeniería y operaciones afines
Fábricas - Mantenimiento y reparación
Mantenibilidad (Ingeniería)
Plantas envasadoras - Mantenimiento y reparación
Industria de bebidas
Embotelladoras de agua - Mantenimiento
Mantenimiento
Confiabilidad
Lubricación
Producción
Fallas
Maintenance
Reliability
Lubrication
Production
Failure
Rights
openAccess
License
Atribución-NoComercial-SinDerivadas 4.0 Internacional
id UNACIONAL2_29d95b1fd4cba97bf3d5c04ba6db7494
oai_identifier_str oai:repositorio.unal.edu.co:unal/85965
network_acronym_str UNACIONAL2
network_name_str Universidad Nacional de Colombia
repository_id_str
dc.title.spa.fl_str_mv Implementación de un plan de mantenimiento integral para una planta de embotellado
dc.title.translated.eng.fl_str_mv Implementation of a comprehensive maintenance plan for a bottling plant
title Implementación de un plan de mantenimiento integral para una planta de embotellado
spellingShingle Implementación de un plan de mantenimiento integral para una planta de embotellado
620 - Ingeniería y operaciones afines
Fábricas - Mantenimiento y reparación
Mantenibilidad (Ingeniería)
Plantas envasadoras - Mantenimiento y reparación
Industria de bebidas
Embotelladoras de agua - Mantenimiento
Mantenimiento
Confiabilidad
Lubricación
Producción
Fallas
Maintenance
Reliability
Lubrication
Production
Failure
title_short Implementación de un plan de mantenimiento integral para una planta de embotellado
title_full Implementación de un plan de mantenimiento integral para una planta de embotellado
title_fullStr Implementación de un plan de mantenimiento integral para una planta de embotellado
title_full_unstemmed Implementación de un plan de mantenimiento integral para una planta de embotellado
title_sort Implementación de un plan de mantenimiento integral para una planta de embotellado
dc.creator.fl_str_mv Díaz Marín, Juan Daniel
dc.contributor.advisor.none.fl_str_mv Vanegas Molina, Nelson Antonio
dc.contributor.author.none.fl_str_mv Díaz Marín, Juan Daniel
dc.subject.ddc.spa.fl_str_mv 620 - Ingeniería y operaciones afines
topic 620 - Ingeniería y operaciones afines
Fábricas - Mantenimiento y reparación
Mantenibilidad (Ingeniería)
Plantas envasadoras - Mantenimiento y reparación
Industria de bebidas
Embotelladoras de agua - Mantenimiento
Mantenimiento
Confiabilidad
Lubricación
Producción
Fallas
Maintenance
Reliability
Lubrication
Production
Failure
dc.subject.lemb.none.fl_str_mv Fábricas - Mantenimiento y reparación
Mantenibilidad (Ingeniería)
Plantas envasadoras - Mantenimiento y reparación
Industria de bebidas
Embotelladoras de agua - Mantenimiento
dc.subject.proposal.spa.fl_str_mv Mantenimiento
Confiabilidad
Lubricación
Producción
Fallas
dc.subject.proposal.eng.fl_str_mv Maintenance
Reliability
Lubrication
Production
Failure
description ilustraciones, fotografías
publishDate 2024
dc.date.accessioned.none.fl_str_mv 2024-04-24T16:03:32Z
dc.date.available.none.fl_str_mv 2024-04-24T16:03:32Z
dc.date.issued.none.fl_str_mv 2024
dc.type.spa.fl_str_mv Trabajo de grado - Maestría
dc.type.driver.spa.fl_str_mv info:eu-repo/semantics/masterThesis
dc.type.version.spa.fl_str_mv info:eu-repo/semantics/acceptedVersion
dc.type.content.spa.fl_str_mv Text
dc.type.redcol.spa.fl_str_mv http://purl.org/redcol/resource_type/TM
status_str acceptedVersion
dc.identifier.uri.none.fl_str_mv https://repositorio.unal.edu.co/handle/unal/85965
dc.identifier.instname.spa.fl_str_mv Universidad Nacional de Colombia
dc.identifier.repo.none.fl_str_mv Repositorio Institucional Universidad Nacional de Colombia
dc.identifier.repourl.spa.fl_str_mv https://repositorio.unal.edu.co/
url https://repositorio.unal.edu.co/handle/unal/85965
https://repositorio.unal.edu.co/
identifier_str_mv Universidad Nacional de Colombia
Repositorio Institucional Universidad Nacional de Colombia
dc.language.iso.spa.fl_str_mv spa
language spa
dc.relation.indexed.spa.fl_str_mv LaReferencia
dc.relation.references.spa.fl_str_mv AMCP 706-132, (1975). Engineering Design Handbook: Maintenance Engineering Techniques, Department of Army, Washington, D.C.
Adebanjo, D. et al. (2010). Una investigación de la adopción e implementación de evaluaciones comparativas. Revista Internacional de Gestión de Operaciones y Producción, vol. 30 N° 11, págs. 1140-1169. https://doi.org/10.1108/01443571011087369
Ahuja, I. y Khamba, J. (2007). An evaluation of TPM implementation initiatives in an Indian manufacturing enterprise, Journal of Quality in Maintenance Engineering, Vol. 13 No. 4, pp. 338-352.
Alsyouf, I. (2007). The role of maintenance in improving companies’ productivity and profitability, International Journal of Production Economics, vol. 105, no 1, pp. 70-78. DOI: 10.1016/j.ijpe.2004.06.057
Al-Najjar, B. (2008). Maintenance from Different Perspectives: Total Quality Maintenance (TQMain). for a Comprehensive Asset Maintenance, In ICOMS Conference Proceedings (p. 37/1-8). Asset Management Council, Surrey Hills, Australia.
Al-Turki, UM. (2011). A framework for strategic planning in maintenance: methodology and theory. Journal of Quality in Maintenance Engineering, 17(2), 150–162. DOI: 10.1108/13552511111134583
Alzaben, H. (2015). Development of a maintenance management framework to facilitate the delivery of healthcare provisions in The Kingdom of Saudi Arabia. [Tesis de Doctorado]. Universidad de Nottingham Trent, Facultad de Ciencia y Tecnología, Reino Unido. School of Science and Technology.
Arunraj, N., y Maiti, J. (2007). Risk-based maintenance-Techniques and applications. Journal of Hazardous Materials, 142(3), 653–661.
Prajapati, A. et al. (2012). Condition based maintenance: a survey, Journal of Quality in Maintenance Engineering, Vol. 18 Issue: 4, pp.384-400
ASQC. (1983). American Society for Quality Control Statistics Division, Glossary and tables for statistical quality control, 2nd edn. ASQC Quality Press, Milwaukee.
Bagadia, K. (2006). Computerized maintenance management system made easy: how to evaluate, select and manage CMMS, McGraw-Hill, USA.
Ben-Daya, M. (2000). You may need RCM to enhance TPM implementation”, Journal of Quality in Maintenance Engineering, Vol. 6 No. 2, pp. 82-5
Ben-Daya, M. et al. (2009). Handbook of Maintenance Management and Engineering. Springer, London, UK.
Brah, S.A. y Chong, W.K. (2004). Relationship between total productive maintenance and performance, International Journal of Production Research, volume 42 Issue No.12, pp 2383-2401.
Crespo, A. (2007). The maintenance management framework: models and methods for complex systems maintenance. Springer-Verlag London Limited, UK.
Crespo, A. et al. (2009). The maintenance management framework: A practical view to maintenance management, Journal of Quality in Maintenance Engineering, Vol. 15 Issue: 2, pp.167-178.
de Oliveira M.A. et al. (2014). Maintenance Management Practices of Companies of the Industrial Pole of Manau, WCECS., San Francisco, USA.
Dhillon B.S. (2001). Engineering maintenance- a modern approach,CRC press, Florida, USA.
EN 13306. (2010). European Standard, EN 13306:2010 English version, UK.
Enofe, O.M. y Aimienrovbiy, G. (2010). Maintenance impact on productin profitability, Linnaeus university, School of Engineering, Department of Terotechnology.
Feurer, R. y Chaharbaghi, K. (1995). Desarrollo de estrategias: pasado, presente y futuro, Decisión de gestión, vol. 33, núm. 6, 1995, págs. 11-21. http://dx.doi.org/10.1108/00251749510087614
Fraser, Kym. (2014). Facilities management: the strategic selection of a maintenance system. En: Journal of Facilities Management; Bingley. Vol. 12.1 pp. 18-37. http://search.proquest.com/abiglobal/docview/1476459154/4361CD819B3C4E3BPQ /5?accountid=43860
Fraser, K. et al. (2015). Maintenance Management Models: a study of the published literature to identify empirical evidence. International Journal of Quality and Reliability Management, vol. 32, no. 6, pp. 635-664.
Garg, A., y Deshmukh, S.G. (2006). Maintenance management: literature review and directions. Journal of Quality in Maintenance Engineering, 12(3), 205-238. DOI: 10.1108/13552510610685075
Goyal, R. y Maheshwari, K. (2012). Maintenance Management Practices: a retrospective and literature review, Journal of Advainces in Engineering Research, Volume 3, issue 2.
Grusenmeyer, C. (2011). Improving understanding of maintenance organisation to ensure safe maintenance activities in companies. Magazine of the European Agency for Safety and Health at Work, n°12, pp.7-10
Gupta, A., y Lawsirirat, C. (2006). Strategically optimum maintenance of monitoring-enabled multi-component systems using continuous-time jump deterioration models. Journal of Quality in Maintenance Engineering, 12(3), 306-329.
Haarman, M. y Delahay, G. (2004), Value Driven Maintenance – New Faith in Maintenance”, Mainnovation, Dordrecht.
Haroun, A. y Duffuaa, S. (2009). Organización de mantenimiento. En libro: Manual de Ingeniería y Gestión del Mantenimiento, pp. 3-15. DOI: 10.1007/978-1-84882-472-0_1
Huber, G. (1990). Una teoría de los efectos de las tecnologías de la información avanzadas en el diseño organizacional, la inteligencia y la toma de decisiones. Revisión de la Academia de Gestión 15 (1). DOI: 10.5465/AMR.1990.4308227
Jonsson, P. (1997). The status of maintenance management in Maintenance Swedish manufacturing firms, Engineering Journal of Quality In Journal of Quality in Maintenance Engineering, Vol. 3 No. 4, pp. 233-58.
Keith Mobley, R. et al. (2008). Maintenance Engineering Handbook. Sixth edition. McGraw-Hill. New York. DOI: 10.1036/0071394524
Khan, F.I., y Haddara, M.M. (2003). Risk-based maintenance (RBM): a quantitative approach for maintenance/inspection scheduling and planning. Journal of Loss Prevention in the Process Industries, 16(6), 561–573.
Kobbacy, K.A.H., y Murthy, D.N.P. (2008). Complex system maintenance handbook. Springerlink, USA.
Kodali, R. (2001). Cuantificación de los beneficios del mantenimiento productivo total (TPM) a través de AHP modelo. Productividad, vol. 42, núm. 2, págs. 265-274.
Kumar, S.R., et al. (2006). Manufacturing excellence through TPM implementation: a practical analysis, Industrial Management & Data Systems, 106 (2), 256-280.
Kumar, R. (2011). Research methodology step by step guides for beginners’ 3rd edition, Sage publication.
Kumar, U. et al. (2013). Maintenance performance metrics: a state‐of‐the‐art review, Journal of Quality in Maintenance Engineering, Vol. 19, Issue: 3, pp.233-277.
Lad, B.K. y Kulkarni, M.S. (2010). Reliability and Maintenance Based Design of Machine Tools, International Journal of Performability Engineering, 9(3): 321-332, 2013, ISSN: 09731318.
Maletic, D. et al. (2014). The role of maintenance in improving company's competitiveness and profitability: a case study in a textile company, Journal of Manufacturing Technology Management, vol. 25, no. 4, pp. 441- 456.
McKone, K.E. et al. (2001). The impact of total productive maintenance practices on manufacturing performance, Journal of Operations Management 19, 39-58.
McKone, K. y Schroeder, R. (1999). Total Productive Maintenance: A Contextual View. Journal of Operations Management, Vol. 17, No. 2, p. 123-144. DOI: 10.1016/S0272-6963(98)00039-4
Mohamed B.D. et al. (2009). Handbook of Maintenance Management and Engineering. Springer, London, UK.
Mosadeghrad, A.M. (2015). Developing and validating a total quality management model for healthcare organisations, The TQM Journal, Vol. 27, Iss 5 pp. 544-564. http://dx.doi.org/10.1108/TQM-04-2013-0051
Muchiri, P. et al. (2011). Development of maintenance function performance measurement framework and indicators, International Journal of Production Economics, Volume 131 (1), 295-302.
Mungani, D., y Visser, K. (2013). Maintenance approaches for different production methods. En: South African Journal of Industrial Engineering, 24(3), 1-13. Retrieved from. https://search.proquest.com/docview/1470800902?accountid=43860
Naughton, M.D., y Tiernan, P. (2012). Individualising maintenance management: a proposed framework and case study. Journal of Quality in Maintenance Engineering, 18(3), 267–281. DOI: 10.1108/13552511211265802
Nakajima, S. (1988). Introduction to TPM: Total Productive Maintenance, Productivity Press Inc, New York, NY.
Omdahl, T.P. (1988). Reliability, availability, and maintainability dictionary”, ASQC Quality Press, Milwaukee.
Parida, A. et al. (2015). Performance measurement and management for maintenance: a literature review", Journal of Quality in Maintenance Engineering, Vol. 21 Issue: 1, pp.2-33.
Parida, A. y Chattopadhyay, G. (2007) Desarrollo de un marco jerárquico multicriterio para la medición del desempeño del mantenimiento (MPM). Journal of Quality in Maintenance Engineering, vol. 13 N° 3, págs. 241-258. https://doi.org/10.1108/13552510710780276.
Parida, A. y Kumar, U. (2004). Application of overall equipment effectiveness (OEE) as a process performance indicator: a case study from Kiruna mines, Proceedings of ENTMS Aneswar, Bhubaneswar.
Parida, A. y Kumar, U. (2009). Maintenance productivity and performance measurement. Handbook of Maintenance Management and Engineering, Springer, London, pp. 17-41
Parida, A. y Kumar, U. (2006). Maintenance performance measurement (MPM); issues and challenges. Journal of Quality in Maintenance Engineering, Vol.12 No. 2, pp. 239-251
Phogat, S. y Gupta, A.K. (2017). Identification of problems in maintenance operations and comparison with manufacturing operations: A review, Journal of Quality in Maintenance Engineering, Vol. 23 Issue: 2, pp.226-238. DOI: 10.1108/JQME-06-2016-0027
Pintelon, L., Pinjala, S.K. y Vereecke, A. (2006). Evaluación de la eficacia del mantenimiento estrategias. Revista de Calidad en Ingeniería de Mantenimiento, vol. 12, núm. 1, págs. 7-20.
Pintelon, L. y Van Puyvelde, F. (1997), Maintenance performance reporting systems: some experiences, Journal of Quality in Maintenance Engineering, Vol. 3 No. 1, pp. 4-15.
Poduval, P. S. et al. (2015). Interpretive structural modeling (ISM) and its application in analyzing factors inhibiting implementation of total productive maintenance (TPM). The International Journal of Quality & Reliability Management, 32(3), 308-331.
Pophaley, M. y Vyas R.K. (2010). Plant maintenance management practices in automobile industries a retrospective and literature review. Journal of Industrial Engineering and Management, ISSN-e 2013-0953, Vol. 3, Nº. 3, 2010, pp. 512-541
Probert, S.D. et al. (2006). Development and implementation of preventive maintenance practices in Nigerian industries, Applied Energy, Vol. 83, No.10, pp.1163-1179
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dc.format.extent.spa.fl_str_mv 242 páginas
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dc.publisher.spa.fl_str_mv Universidad Nacional de Colombia
dc.publisher.program.spa.fl_str_mv Medellín - Minas - Maestría en Ingeniería Mecánica
dc.publisher.faculty.spa.fl_str_mv Facultad de Minas
dc.publisher.place.spa.fl_str_mv Medellín, Colombia
dc.publisher.branch.spa.fl_str_mv Universidad Nacional de Colombia - Sede Medellín
institution Universidad Nacional de Colombia
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spelling Atribución-NoComercial-SinDerivadas 4.0 Internacionalhttp://creativecommons.org/licenses/by-nc-nd/4.0/info:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Vanegas Molina, Nelson Antonio29b158acd1f0933f84b5a07ca01af05eDíaz Marín, Juan Danieldfe3d4a9f9288d75abeccd21b70ebc892024-04-24T16:03:32Z2024-04-24T16:03:32Z2024https://repositorio.unal.edu.co/handle/unal/85965Universidad Nacional de ColombiaRepositorio Institucional Universidad Nacional de Colombiahttps://repositorio.unal.edu.co/ilustraciones, fotografíasEl presente trabajo es implementado en una empresa dedicada a la elaboración de bebidas no alcohólicas, producción de aguas minerales y de otras aguas embotelladas. La compañía cuenta con cinco líneas de embotellado las cuales producen un aproximado de dos millones de botellas diarias. Sin embargo, la planta se regía bajo un mantenimiento correctivo, lo cual genera paradas de producción inesperadas por la falla de algún componente, demoras en los tiempos de mantenimiento, tiempos muertos por falta de repuestos, baja disponibilidad y confiabilidad de las máquinas, y altos costos de mantenimiento. Además, la lubricación se realizaba de manera empírica basada en los conocimientos del lubricador, no existía un plan de capacitación o entrenamiento continuo, ni un plan de lubricación establecido con el cual se pudiera evidenciar y regular el tipo de lubricante aplicado, la cantidad y la frecuencia en la que se debía aplicar, lo que incrementaba la probabilidad de fallas por lubricación y los costos. Es el objetivo de este proyecto desarrollar un diagnóstico y realizar la implementación de un plan integral de mantenimiento preventivo y de lubricación para las líneas de producción de bebidas carbonatadas en la planta. La metodología seleccionada para el desarrollo de este proyecto es la del Mantenimiento Total Productivo (TPM) la cual está dividida en ocho pilares que se abordan para alcanzar la eficiencia esperada en el mantenimiento, tanto a nivel técnico como administrativo. Los principales resultados obtenidos al planear y llevar a cabo actividades de mantenimiento de una manera más organizada son el incremento de la eficiencia de producción, pasando del 58% al 79% en la línea N°1, una reducción de las paradas inesperadas hasta en un 50% y una reducción en costos de lubricación cercana a los 70 millones de pesos, generando a su vez datos históricos para analizar a futuro el comportamiento de los componentes y fallas similares a las ya ocurridas; permitiendo lograr un plan de mantenimiento óptimo y eficiente de gran relevancia para la óptima operación y rentabilidad de la empresa. (Tomado de la fuente)This project is implemented in a company dedicated to the production of non-alcoholic beverages, production of mineral waters and other bottled waters. The company has five bottling lines which produce approximately two million bottles daily. However, the plant was governed by corrective maintenance, which generated unexpected production stops due to the failure of some component, delays in maintenance times, downtime due to lack of spare parts, low availability and reliability of the machines, and high maintenance costs. Furthermore, lubrication was carried out empirically based on the lubricator's knowledge; there was no training or continuous training plan, nor an established lubrication plan with which the type of lubricant applied, the quantity and the quantity could be demonstrated and regulated. frequency in which it had to be applied, which increased the probability of lubrication failures and costs. The objective of this project is to develop a diagnosis and implement a comprehensive preventive and lubrication maintenance plan for the carbonated beverage production lines at the plant. The methodology selected for the development of this project is Total Productive Maintenance (TPM), which is divided into eight pillars that are addressed to achieve the expected efficiency in maintenance, both at a technical and administrative level. The main results obtained by planning and carrying out maintenance activities in a more organized manner are an increase in production efficiency, going from 58% to 79% on line No. 1, a reduction in unexpected stops by up to 50% and a reduction in lubrication costs close to 70 million pesos, generating historical data to analyze the behavior of components and failures similar to those that have already occurred in the future; allowing to achieve an optimal and efficient maintenance plan of great relevance for the optimal operation and profitability of the company.MaestríaMagíster en Ingeniería MecánicaIngeniería Mecánica.Sede Medellín242 páginasapplication/pdfspaUniversidad Nacional de ColombiaMedellín - Minas - Maestría en Ingeniería MecánicaFacultad de MinasMedellín, ColombiaUniversidad Nacional de Colombia - Sede Medellín620 - Ingeniería y operaciones afinesFábricas - Mantenimiento y reparaciónMantenibilidad (Ingeniería)Plantas envasadoras - Mantenimiento y reparaciónIndustria de bebidasEmbotelladoras de agua - MantenimientoMantenimientoConfiabilidadLubricaciónProducciónFallasMaintenanceReliabilityLubricationProductionFailureImplementación de un plan de mantenimiento integral para una planta de embotelladoImplementation of a comprehensive maintenance plan for a bottling plantTrabajo de grado - Maestríainfo:eu-repo/semantics/masterThesisinfo:eu-repo/semantics/acceptedVersionTexthttp://purl.org/redcol/resource_type/TMLaReferenciaAMCP 706-132, (1975). Engineering Design Handbook: Maintenance Engineering Techniques, Department of Army, Washington, D.C.Adebanjo, D. et al. (2010). Una investigación de la adopción e implementación de evaluaciones comparativas. Revista Internacional de Gestión de Operaciones y Producción, vol. 30 N° 11, págs. 1140-1169. https://doi.org/10.1108/01443571011087369Ahuja, I. y Khamba, J. (2007). An evaluation of TPM implementation initiatives in an Indian manufacturing enterprise, Journal of Quality in Maintenance Engineering, Vol. 13 No. 4, pp. 338-352.Alsyouf, I. (2007). The role of maintenance in improving companies’ productivity and profitability, International Journal of Production Economics, vol. 105, no 1, pp. 70-78. DOI: 10.1016/j.ijpe.2004.06.057Al-Najjar, B. (2008). Maintenance from Different Perspectives: Total Quality Maintenance (TQMain). for a Comprehensive Asset Maintenance, In ICOMS Conference Proceedings (p. 37/1-8). Asset Management Council, Surrey Hills, Australia.Al-Turki, UM. (2011). A framework for strategic planning in maintenance: methodology and theory. Journal of Quality in Maintenance Engineering, 17(2), 150–162. DOI: 10.1108/13552511111134583Alzaben, H. (2015). Development of a maintenance management framework to facilitate the delivery of healthcare provisions in The Kingdom of Saudi Arabia. [Tesis de Doctorado]. Universidad de Nottingham Trent, Facultad de Ciencia y Tecnología, Reino Unido. School of Science and Technology.Arunraj, N., y Maiti, J. (2007). Risk-based maintenance-Techniques and applications. Journal of Hazardous Materials, 142(3), 653–661.Prajapati, A. et al. (2012). Condition based maintenance: a survey, Journal of Quality in Maintenance Engineering, Vol. 18 Issue: 4, pp.384-400ASQC. (1983). American Society for Quality Control Statistics Division, Glossary and tables for statistical quality control, 2nd edn. ASQC Quality Press, Milwaukee.Bagadia, K. (2006). 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Evolution of maintenance, Maintenance Technology pp, 9-14.EstudiantesInvestigadoresPúblico generalLICENSElicense.txtlicense.txttext/plain; charset=utf-85879https://repositorio.unal.edu.co/bitstream/unal/85965/1/license.txteb34b1cf90b7e1103fc9dfd26be24b4aMD51ORIGINAL1152221441.2024.pdf1152221441.2024.pdfTesis de Maestría en Ingeniería Mecánicaapplication/pdf5322188https://repositorio.unal.edu.co/bitstream/unal/85965/2/1152221441.2024.pdfdefbbd1e8ccd7c579d75c58d6dac806fMD52THUMBNAIL1152221441.2024.pdf.jpg1152221441.2024.pdf.jpgGenerated Thumbnailimage/jpeg5031https://repositorio.unal.edu.co/bitstream/unal/85965/3/1152221441.2024.pdf.jpg95456d073aa1b4c8144e80a0c795eda1MD53unal/85965oai:repositorio.unal.edu.co:unal/859652024-04-24 23:36:51.854Repositorio Institucional Universidad Nacional de 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