Desarrollo de un gres porcelánico incorporando arcillas colombianas sometidas a un proceso de blanqueamiento

The objective of this work has been the development of porcelain stoneware pastes with raw materials of Colombian origin, with the same technical characteristics that currently have this type of products in the international context. For this purpose, different raw materials, including kaolinitic cl...

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Autores:
Ramírez Calderón, Yudi Ester
Tipo de recurso:
Work document
Fecha de publicación:
2020
Institución:
Universidad Nacional de Colombia
Repositorio:
Universidad Nacional de Colombia
Idioma:
spa
OAI Identifier:
oai:repositorio.unal.edu.co:unal/77932
Acceso en línea:
https://repositorio.unal.edu.co/handle/unal/77932
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375 - Currículos
540 - Química y ciencias afines
666 - Cerámica y tecnologías afines
bleaching
fluxes
porcelain stoneware
water absorption
blanqueamiento
fundentes
gres porcelánico
absorción de agua
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openAccess
License
Atribución-SinDerivadas 4.0 Internacional
id UNACIONAL2_1e12c183dae58b87d39cc4d212a7562b
oai_identifier_str oai:repositorio.unal.edu.co:unal/77932
network_acronym_str UNACIONAL2
network_name_str Universidad Nacional de Colombia
repository_id_str
dc.title.spa.fl_str_mv Desarrollo de un gres porcelánico incorporando arcillas colombianas sometidas a un proceso de blanqueamiento
title Desarrollo de un gres porcelánico incorporando arcillas colombianas sometidas a un proceso de blanqueamiento
spellingShingle Desarrollo de un gres porcelánico incorporando arcillas colombianas sometidas a un proceso de blanqueamiento
375 - Currículos
540 - Química y ciencias afines
666 - Cerámica y tecnologías afines
bleaching
fluxes
porcelain stoneware
water absorption
blanqueamiento
fundentes
gres porcelánico
absorción de agua
title_short Desarrollo de un gres porcelánico incorporando arcillas colombianas sometidas a un proceso de blanqueamiento
title_full Desarrollo de un gres porcelánico incorporando arcillas colombianas sometidas a un proceso de blanqueamiento
title_fullStr Desarrollo de un gres porcelánico incorporando arcillas colombianas sometidas a un proceso de blanqueamiento
title_full_unstemmed Desarrollo de un gres porcelánico incorporando arcillas colombianas sometidas a un proceso de blanqueamiento
title_sort Desarrollo de un gres porcelánico incorporando arcillas colombianas sometidas a un proceso de blanqueamiento
dc.creator.fl_str_mv Ramírez Calderón, Yudi Ester
dc.contributor.advisor.spa.fl_str_mv Carda Castelló, Juan Bautista
Valencia Rios, Jesus Sigifredo
dc.contributor.author.spa.fl_str_mv Ramírez Calderón, Yudi Ester
dc.contributor.corporatename.spa.fl_str_mv Departamento de Ingeniería Mecánica y Mecatrónica
dc.subject.ddc.spa.fl_str_mv 375 - Currículos
540 - Química y ciencias afines
666 - Cerámica y tecnologías afines
topic 375 - Currículos
540 - Química y ciencias afines
666 - Cerámica y tecnologías afines
bleaching
fluxes
porcelain stoneware
water absorption
blanqueamiento
fundentes
gres porcelánico
absorción de agua
dc.subject.proposal.eng.fl_str_mv bleaching
fluxes
porcelain stoneware
water absorption
dc.subject.proposal.spa.fl_str_mv blanqueamiento
fundentes
gres porcelánico
absorción de agua
description The objective of this work has been the development of porcelain stoneware pastes with raw materials of Colombian origin, with the same technical characteristics that currently have this type of products in the international context. For this purpose, different raw materials, including kaolinitic clays, feldspars and natural pozzolanas, have been studied from the central area of Colombia, specifically from the regions of Boyacá, Cundinamarca and Santander. Some of these raw materials have contents of iron oxide above 1% and have been subjected to both physical and chemical benefit processes in order to reduce the amount of this coloring oxide. The heap leaching method with oxalic acid has presented the best results, with a reduction in iron oxide content of 60 wt%. In this work a natural pozzolana of the Boyacá region has also been used, which has shown a greater fluxing and reactivity behavior, compared to national feldspar. In addition, the incorporation of fluxes such as nepheline and recycled glass has been studied. With these raw materials, porcelain stoneware compositions have been developed, obtaining water absorption values lower than 0,5%, in a temperature range between 1160°C and 1200°C.
publishDate 2020
dc.date.accessioned.spa.fl_str_mv 2020-08-05T09:13:10Z
dc.date.available.spa.fl_str_mv 2020-08-05T09:13:10Z
dc.date.issued.spa.fl_str_mv 2020-05-29
dc.type.spa.fl_str_mv Documento de trabajo
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dc.relation.references.spa.fl_str_mv Abadir, M. F., Sallam, E. H., & Bakr, I. M. (2002). Preparation of porcelain tiles from Egyptian raw materials. Ceramics International, 28(3), 303–310. https://doi.org/10.1016/S0272-8842(01)00095-5
Baba, A., Mosobalaje, M., Ibrahim, A., Girigisu, S., Eletta, O., Aluko, F., Adekola, F. (2015). Bleaching of a nigerian kaolin by oxalic acid leaching. Journal of Chemical Technology and Metallurgy, 50(5), 623–630
Caligaris, R., Quaranta, N., Caligaris, M., Benavidez, E. (2000) "Non-traditional raw materials in the ceramic industry". Boletín de la Sociedad Española de Cerámica y Vidrio, 39 (5), 623-626.
Dondi, M., Ercolani, G., Melandri, C., Mingazzini, C., Marsigli,M. (1999) The chemical composition of porcelain stoneware tiles and its influence on microstructural and mechanical properties, Interceram 48(2), 75–83.
Esposito, L., Salemb, A., Tuccia, A., Gualtieric, A.,& Jazayerid S.H. (2005). The use of nepheline-syenite in a body mix for porcelain stoneware tiles. Ceramics International, 31, 233–240
Fraga, D., Allepuz, S., Lázaro, C., Trilles, V., y Carda, J. (2012). Incorporación de residuos derivados de la fabricación cerámica y del vidrio reciclado en el proceso cerámico integral. Boletín de la Sociedad Española de Cerámica y Vidrio, 51, 139-144.
Guzmán, A., Delvasto, S., Sánchez, E., & Amigó, V. (2013). Cenizas del tamo de arroz como substituto del feldespato en la fabricación de cerámica Blanca. Boletín de La Sociedad Española de Cerámica y Vidrio, 52(1), 25–30. https://doi.org/10.3989/cyv.32013
Hernández-Hernández, R., Legorreta-García, F., Hernández-Cruz, L., Chavez-Urbiola, E., & Salinas-Rodríguez, E. (2016). Kinetics of Iron Leaching from Kaolinitic Clay, Using Phosphoric Acid. Minerals, 6(3), 60. https://doi.org/10.3390/min6030060
Jordan, M. M., Montero, M. A., Meseguer, S., Sanfeliu, T. (2008). Influence of firing temperature and mineralogical composition on bending strength and porosity of ceramic tile bodies. Applied Clay Science, 42(1–2), 266–271.
Kamseu, E., Leonelli, E., Boccaccini, D.N., Veronesi, P., Miselli, P., Giancarlo Pellacani., Chinje Melo, U. (2007). Characterisation of porcelain compositions using two china clays from Cameroon. Ceramics International, 33, 851–857
Lee, V. G., Yeh, T. H. (2008). Sintering effects on the development of mechanical properties of fired clay ceramics. Materials Science and Engineering A, 485(1–2), 5–13.
Monteiro, S.N., & Vieira, C.M.F. (2004). Influence of firing temperature on the ceramic properties of clays from Campos dos Goytacazes, Brazil. Applied Clay Science, 27, 229–234
Nwoye, C. I., Ejimofor, R. A., Nlebedim, C., & Nwoye, U. C. (2009). Model for calculating the solution ph during hydrogen peroxide leaching of iron oxide Ore. Nature and Science, 7(3), 48–54.
Ocampo–López, C., Ramírez–Carmona, M.E., Vélez–Ortiz, E. (2013) “Thermodynamic analysis of stability in iron removal from kaolin by using oxalic acid”. Ceramica, 59(350), 326–330.
Panias, D., Taxiarchou, M., Paspaliaris, I., Kontopoulus, A. (1996). Mechanism of dissolution of iron oxides in aqueous oxalic acid solutions, Hydrometallurgy, 42 (2), pp. 257-265.
Quaranta, N., Caligaris, M., López, H., Unsen, M. and Lalla, N. (2009). "Inclusion of industrial waste in the production of ceramic materials". Group of environmental studies - San Nicolás Regional Faculty – National Technological University, Colón 332, San Nicolás-Argentina.
Rambaldi, E., Carty, W. M., Tucci, A., & Esposito, L. (2007). Using waste glass as a partial flux substitution and pyroplastic deformation of a porcelain stoneware tile body. Ceramics International, 33(5), 727–733. https://doi.org/10.1016/j.ceramint.2005.12.010
Silva, R. V., de Brito, J., Lye, C. Q., & Dhir, R. K. (2018). The role of glass waste in the production of ceramic-based products and other applications: A review. Journal of Cleaner Production, 167, 346–364. https://doi.org/10.1016/j.jclepro.2017.08.185
Tucci, A., Rambaldi, E., & Esposito, L. (2005). Use of scrap glass as raw material for porcelain stoneware tiles. Advances in Applied Ceramics, 105(1), 40–45. https://doi.org/10.1179/174367606x81713
Ustundag, C.B., Tur, Y.K., Capoglu, A. (2006). Mechanical behaviour of a low clay translucent whiteware. Journal of the European Ceramic Society, 26 (1-2), 169-177.
Vieira, C. M. F., Sánchez, R., Monteiro, S. N. (2008). Characteristics of clays and properties of building ceramics in the state of Rio de Janeiro, Brazil. Construction and Building Materials, 22(5), 781–787.
Zanelli, C., Raimondo, M., Guarini, G., Dondi, M. (2011). The vitreous phase of porcelain stoneware: Composition, evolution during sintering and physical properties. Journal of Non-Crystalline Solids, 357(16–17), 3251–3260.
dc.rights.spa.fl_str_mv Derechos reservados - Universidad Nacional de Colombia
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dc.rights.license.spa.fl_str_mv Atribución-SinDerivadas 4.0 Internacional
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dc.rights.accessrights.spa.fl_str_mv info:eu-repo/semantics/openAccess
rights_invalid_str_mv Atribución-SinDerivadas 4.0 Internacional
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dc.publisher.branch.spa.fl_str_mv Universidad Nacional de Colombia - Sede Bogotá
institution Universidad Nacional de Colombia
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spelling Atribución-SinDerivadas 4.0 InternacionalDerechos reservados - Universidad Nacional de ColombiaAcceso abiertohttp://creativecommons.org/licenses/by-nd/4.0/info:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Carda Castelló, Juan Bautista8bfdeb69-f3ef-404b-b89a-21540f763c24-1Valencia Rios, Jesus Sigifredo21897631-d6b1-4fa1-b898-30687f4cf1ce-1Ramírez Calderón, Yudi Estercfe2c9a7-d73b-4ffe-b6e1-9a148709df22Departamento de Ingeniería Mecánica y Mecatrónica2020-08-05T09:13:10Z2020-08-05T09:13:10Z2020-05-29https://repositorio.unal.edu.co/handle/unal/77932The objective of this work has been the development of porcelain stoneware pastes with raw materials of Colombian origin, with the same technical characteristics that currently have this type of products in the international context. For this purpose, different raw materials, including kaolinitic clays, feldspars and natural pozzolanas, have been studied from the central area of Colombia, specifically from the regions of Boyacá, Cundinamarca and Santander. Some of these raw materials have contents of iron oxide above 1% and have been subjected to both physical and chemical benefit processes in order to reduce the amount of this coloring oxide. The heap leaching method with oxalic acid has presented the best results, with a reduction in iron oxide content of 60 wt%. In this work a natural pozzolana of the Boyacá region has also been used, which has shown a greater fluxing and reactivity behavior, compared to national feldspar. In addition, the incorporation of fluxes such as nepheline and recycled glass has been studied. With these raw materials, porcelain stoneware compositions have been developed, obtaining water absorption values lower than 0,5%, in a temperature range between 1160°C and 1200°C.El objetivo de este trabajo ha sido el desarrollo de pastas de gres porcelánico con materias primas de origen colombiano, con las mismas características técnicas que actualmente poseen este tipo de productos en el contexto internacional. Para ello, se han estudiado diferentes materias primas, comprendidas entre arcillas caoliníticas, feldespatos y puzolanas naturales, procedentes de la zona centro de Colombia, específicamente de las regiones de Boyacá, Cundinamarca y Santander. Algunas de estas materias primas poseen contenidos de óxido de hierro por encima del 1%, por lo que han sido sometidas a procesos de beneficio tanto físicos como químicos con el propósito de disminuir la cantidad de este óxido colorante. El método de apilamiento y posterior lixiviación con ácido oxálico, ha presentado los mejores resultados, con una reducción en contenido de óxido de hierro de un 60% en peso. En este trabajo también se ha utilizado una puzolana natural de la región de Boyacá, la cual ha mostrado mayor fundencia y reactividad, comparada con un feldespato nacional. Además, se ha estudiado la adición de fundentes como la nefelina y vidrio reciclado. Con estas materias primas, se han desarrollado composiciones de pasta de gres porcelánico, obteniendo valores de absorción de agua inferiores a 0,5%, en un rango de temperaturas comprendidas entre 1160ºC y 1200ºC.Doctorado138application/pdfspa375 - Currículos540 - Química y ciencias afines666 - Cerámica y tecnologías afinesbleachingfluxesporcelain stonewarewater absorptionblanqueamientofundentesgres porcelánicoabsorción de aguaDesarrollo de un gres porcelánico incorporando arcillas colombianas sometidas a un proceso de blanqueamientoDocumento de trabajoinfo:eu-repo/semantics/workingPaperinfo:eu-repo/semantics/acceptedVersionhttp://purl.org/coar/resource_type/c_8042Texthttp://purl.org/redcol/resource_type/WPBogotá - Ingeniería - Doctorado en Ingeniería - Ciencia y Tecnología de MaterialesUniversidad Nacional de Colombia - Sede BogotáAbadir, M. F., Sallam, E. H., & Bakr, I. M. (2002). Preparation of porcelain tiles from Egyptian raw materials. Ceramics International, 28(3), 303–310. https://doi.org/10.1016/S0272-8842(01)00095-5Baba, A., Mosobalaje, M., Ibrahim, A., Girigisu, S., Eletta, O., Aluko, F., Adekola, F. (2015). Bleaching of a nigerian kaolin by oxalic acid leaching. Journal of Chemical Technology and Metallurgy, 50(5), 623–630Caligaris, R., Quaranta, N., Caligaris, M., Benavidez, E. (2000) "Non-traditional raw materials in the ceramic industry". Boletín de la Sociedad Española de Cerámica y Vidrio, 39 (5), 623-626.Dondi, M., Ercolani, G., Melandri, C., Mingazzini, C., Marsigli,M. (1999) The chemical composition of porcelain stoneware tiles and its influence on microstructural and mechanical properties, Interceram 48(2), 75–83.Esposito, L., Salemb, A., Tuccia, A., Gualtieric, A.,& Jazayerid S.H. (2005). The use of nepheline-syenite in a body mix for porcelain stoneware tiles. Ceramics International, 31, 233–240Fraga, D., Allepuz, S., Lázaro, C., Trilles, V., y Carda, J. (2012). Incorporación de residuos derivados de la fabricación cerámica y del vidrio reciclado en el proceso cerámico integral. Boletín de la Sociedad Española de Cerámica y Vidrio, 51, 139-144.Guzmán, A., Delvasto, S., Sánchez, E., & Amigó, V. (2013). Cenizas del tamo de arroz como substituto del feldespato en la fabricación de cerámica Blanca. Boletín de La Sociedad Española de Cerámica y Vidrio, 52(1), 25–30. https://doi.org/10.3989/cyv.32013Hernández-Hernández, R., Legorreta-García, F., Hernández-Cruz, L., Chavez-Urbiola, E., & Salinas-Rodríguez, E. (2016). Kinetics of Iron Leaching from Kaolinitic Clay, Using Phosphoric Acid. Minerals, 6(3), 60. https://doi.org/10.3390/min6030060Jordan, M. M., Montero, M. A., Meseguer, S., Sanfeliu, T. (2008). Influence of firing temperature and mineralogical composition on bending strength and porosity of ceramic tile bodies. Applied Clay Science, 42(1–2), 266–271.Kamseu, E., Leonelli, E., Boccaccini, D.N., Veronesi, P., Miselli, P., Giancarlo Pellacani., Chinje Melo, U. (2007). Characterisation of porcelain compositions using two china clays from Cameroon. Ceramics International, 33, 851–857Lee, V. G., Yeh, T. H. (2008). Sintering effects on the development of mechanical properties of fired clay ceramics. Materials Science and Engineering A, 485(1–2), 5–13.Monteiro, S.N., & Vieira, C.M.F. (2004). Influence of firing temperature on the ceramic properties of clays from Campos dos Goytacazes, Brazil. Applied Clay Science, 27, 229–234Nwoye, C. I., Ejimofor, R. A., Nlebedim, C., & Nwoye, U. C. (2009). Model for calculating the solution ph during hydrogen peroxide leaching of iron oxide Ore. Nature and Science, 7(3), 48–54.Ocampo–López, C., Ramírez–Carmona, M.E., Vélez–Ortiz, E. (2013) “Thermodynamic analysis of stability in iron removal from kaolin by using oxalic acid”. Ceramica, 59(350), 326–330.Panias, D., Taxiarchou, M., Paspaliaris, I., Kontopoulus, A. (1996). Mechanism of dissolution of iron oxides in aqueous oxalic acid solutions, Hydrometallurgy, 42 (2), pp. 257-265.Quaranta, N., Caligaris, M., López, H., Unsen, M. and Lalla, N. (2009). "Inclusion of industrial waste in the production of ceramic materials". Group of environmental studies - San Nicolás Regional Faculty – National Technological University, Colón 332, San Nicolás-Argentina.Rambaldi, E., Carty, W. M., Tucci, A., & Esposito, L. (2007). Using waste glass as a partial flux substitution and pyroplastic deformation of a porcelain stoneware tile body. Ceramics International, 33(5), 727–733. https://doi.org/10.1016/j.ceramint.2005.12.010Silva, R. V., de Brito, J., Lye, C. Q., & Dhir, R. K. (2018). The role of glass waste in the production of ceramic-based products and other applications: A review. Journal of Cleaner Production, 167, 346–364. https://doi.org/10.1016/j.jclepro.2017.08.185Tucci, A., Rambaldi, E., & Esposito, L. (2005). Use of scrap glass as raw material for porcelain stoneware tiles. Advances in Applied Ceramics, 105(1), 40–45. https://doi.org/10.1179/174367606x81713Ustundag, C.B., Tur, Y.K., Capoglu, A. (2006). Mechanical behaviour of a low clay translucent whiteware. Journal of the European Ceramic Society, 26 (1-2), 169-177.Vieira, C. M. F., Sánchez, R., Monteiro, S. N. (2008). Characteristics of clays and properties of building ceramics in the state of Rio de Janeiro, Brazil. Construction and Building Materials, 22(5), 781–787.Zanelli, C., Raimondo, M., Guarini, G., Dondi, M. (2011). The vitreous phase of porcelain stoneware: Composition, evolution during sintering and physical properties. 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