Diseño del accionamiento electromecánico para un sistema de banda transportadora de mineral de hierro

It’s carried out the design process of an electromechanics drive system for a belt conveyor system for iron ore transportation at 2500 ton per hour. From the requirements in the driving pulley, it is chosen the most convenient drive system and it’s performed the detailed design of the mechanical com...

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Autores:
Harold Alfredo Aley Ávila
William Alexander García Soache
Tipo de recurso:
Trabajo de grado de pregrado
Fecha de publicación:
2021
Institución:
Universidad Antonio Nariño
Repositorio:
Repositorio UAN
Idioma:
spa
OAI Identifier:
oai:repositorio.uan.edu.co:123456789/4959
Acceso en línea:
http://repositorio.uan.edu.co/handle/123456789/4959
Palabra clave:
Accionamiento
transmisión mecánica
engranajes
reductor de velocidad
banda transportadora
motor CA
mineral de hierro
Drive
mechanical transmission
gears
speed reducer
belt conveyor
AC motor
iron ore
Rights
openAccess
License
Attribution-NonCommercial-NoDerivatives 4.0 International (CC BY-NC-ND 4.0)
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dc.title.es_ES.fl_str_mv Diseño del accionamiento electromecánico para un sistema de banda transportadora de mineral de hierro
title Diseño del accionamiento electromecánico para un sistema de banda transportadora de mineral de hierro
spellingShingle Diseño del accionamiento electromecánico para un sistema de banda transportadora de mineral de hierro
Accionamiento
transmisión mecánica
engranajes
reductor de velocidad
banda transportadora
motor CA
mineral de hierro
Drive
mechanical transmission
gears
speed reducer
belt conveyor
AC motor
iron ore
title_short Diseño del accionamiento electromecánico para un sistema de banda transportadora de mineral de hierro
title_full Diseño del accionamiento electromecánico para un sistema de banda transportadora de mineral de hierro
title_fullStr Diseño del accionamiento electromecánico para un sistema de banda transportadora de mineral de hierro
title_full_unstemmed Diseño del accionamiento electromecánico para un sistema de banda transportadora de mineral de hierro
title_sort Diseño del accionamiento electromecánico para un sistema de banda transportadora de mineral de hierro
dc.creator.fl_str_mv Harold Alfredo Aley Ávila
William Alexander García Soache
dc.contributor.advisor.spa.fl_str_mv Bulla Espinosa, Jhonattan
dc.contributor.author.spa.fl_str_mv Harold Alfredo Aley Ávila
William Alexander García Soache
dc.subject.es_ES.fl_str_mv Accionamiento
transmisión mecánica
engranajes
reductor de velocidad
banda transportadora
motor CA
mineral de hierro
topic Accionamiento
transmisión mecánica
engranajes
reductor de velocidad
banda transportadora
motor CA
mineral de hierro
Drive
mechanical transmission
gears
speed reducer
belt conveyor
AC motor
iron ore
dc.subject.keyword.es_ES.fl_str_mv Drive
mechanical transmission
gears
speed reducer
belt conveyor
AC motor
iron ore
description It’s carried out the design process of an electromechanics drive system for a belt conveyor system for iron ore transportation at 2500 ton per hour. From the requirements in the driving pulley, it is chosen the most convenient drive system and it’s performed the detailed design of the mechanical components, such as the selection of the 250 kW electric motor and the electronic frequency inverter, the coupling from the motor to the gearbox and the coupling from the gearbox to the driving pulley, the selection of the backstop mounted in the pulley and the selection of the three gear stages parallel axis gearbox. It´s carried out the gear calculus following the ISO 6336:2006 standard and the fatigue strength-based analysis of the shafts. The design process ends with the assembly drawings of the whole drive system and the production drawings of the gearbox. It´s found that it exists a wide variety of alternatives of arrangement and equipment options, choosing one of the more optimal in terms of configuration, simplicity and safety.
publishDate 2021
dc.date.accessioned.none.fl_str_mv 2021-10-04T21:44:44Z
dc.date.available.none.fl_str_mv 2021-10-04T21:44:44Z
dc.date.issued.spa.fl_str_mv 2021-06-04
dc.type.spa.fl_str_mv Trabajo de grado (Pregrado y/o Especialización)
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format http://purl.org/coar/resource_type/c_7a1f
dc.identifier.uri.none.fl_str_mv http://repositorio.uan.edu.co/handle/123456789/4959
dc.identifier.bibliographicCitation.spa.fl_str_mv CEMA Conveyor Equipment Manufacturers Association. (2002). Belt Conveyors for Bulk Materials. Fifth Edition. CEMA.
CONTINENTAL. (2018, June). Conveyor belt solutions for every mining tasks. Conveyor Belt Group - ContiTech. CBG 0110. CONTINENTAL.
CRU Consulting (2018). Mineral de hierro: Caracterización y análisis de mercado internacional en el corto, mediano y largo plazo con vigencia al año 2035. Unidad de Planeación Minero Energética. Santiago, Chile.
ISO, “International Organization for Standards ISO 6336 partes 1 a 6 (excepto 4),” Calculation of load capacity of spur and helical gears, Switzerland, 2006.
KTR. (2021). Drive Technology: Couplings, Torque limiters, Clamping elements, Torque measuring systems. KTR.
MOVETEC, (2015). Minitec catalogue kuljettimet, conveyors 2015. MOVETEC
Mott, R. L., Vavrek E.M., and Wang, J. Machine Elements in Mechanical Design. Pearson, Sixth Edition, 2018.
Nakajima, K., Daigo, I., Nansai, K., Matsubae, K., Takayanagi, W., Tomita, M., & Matsuno, Y. (2018). Global distribution of material consumption: nickel, copper, and iron. Resources, Conservation and Recycling, 133, 369-374.
SEW EURODRIVE. (2001, October). Project Planning of Drives. In Drive Engineering – Project Implementation 1052 2913 / EN. SEW EURODRIVE.
SEW EURODRIVE. (2018, October). X Series Bevel-Helical Gear Units Bucket Elevator Drives. Drive Engineering – Industrial Gear Units Catalogue 24762946/EN. SEW EURODRIVE.
dc.identifier.instname.spa.fl_str_mv instname:Universidad Antonio Nariño
dc.identifier.reponame.spa.fl_str_mv reponame:Repositorio Institucional UAN
dc.identifier.repourl.spa.fl_str_mv repourl:https://repositorio.uan.edu.co/
url http://repositorio.uan.edu.co/handle/123456789/4959
identifier_str_mv CEMA Conveyor Equipment Manufacturers Association. (2002). Belt Conveyors for Bulk Materials. Fifth Edition. CEMA.
CONTINENTAL. (2018, June). Conveyor belt solutions for every mining tasks. Conveyor Belt Group - ContiTech. CBG 0110. CONTINENTAL.
CRU Consulting (2018). Mineral de hierro: Caracterización y análisis de mercado internacional en el corto, mediano y largo plazo con vigencia al año 2035. Unidad de Planeación Minero Energética. Santiago, Chile.
ISO, “International Organization for Standards ISO 6336 partes 1 a 6 (excepto 4),” Calculation of load capacity of spur and helical gears, Switzerland, 2006.
KTR. (2021). Drive Technology: Couplings, Torque limiters, Clamping elements, Torque measuring systems. KTR.
MOVETEC, (2015). Minitec catalogue kuljettimet, conveyors 2015. MOVETEC
Mott, R. L., Vavrek E.M., and Wang, J. Machine Elements in Mechanical Design. Pearson, Sixth Edition, 2018.
Nakajima, K., Daigo, I., Nansai, K., Matsubae, K., Takayanagi, W., Tomita, M., & Matsuno, Y. (2018). Global distribution of material consumption: nickel, copper, and iron. Resources, Conservation and Recycling, 133, 369-374.
SEW EURODRIVE. (2001, October). Project Planning of Drives. In Drive Engineering – Project Implementation 1052 2913 / EN. SEW EURODRIVE.
SEW EURODRIVE. (2018, October). X Series Bevel-Helical Gear Units Bucket Elevator Drives. Drive Engineering – Industrial Gear Units Catalogue 24762946/EN. SEW EURODRIVE.
instname:Universidad Antonio Nariño
reponame:Repositorio Institucional UAN
repourl:https://repositorio.uan.edu.co/
dc.language.iso.spa.fl_str_mv spa
language spa
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rights_invalid_str_mv Attribution-NonCommercial-NoDerivatives 4.0 International (CC BY-NC-ND 4.0)
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https://creativecommons.org/licenses/by-nc-nd/4.0/
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dc.publisher.spa.fl_str_mv Universidad Antonio Nariño
dc.publisher.program.spa.fl_str_mv Ingeniería Electromecánica
dc.publisher.faculty.spa.fl_str_mv Facultad de Ingeniería Mecánica, Electrónica y Biomédica
dc.publisher.campus.spa.fl_str_mv Villavicencio
institution Universidad Antonio Nariño
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spelling Attribution-NonCommercial-NoDerivatives 4.0 International (CC BY-NC-ND 4.0)Acceso abiertohttps://creativecommons.org/licenses/by-nc-nd/4.0/info:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Bulla Espinosa, JhonattanHarold Alfredo Aley ÁvilaWilliam Alexander García Soache21131414374211313130612021-10-04T21:44:44Z2021-10-04T21:44:44Z2021-06-04http://repositorio.uan.edu.co/handle/123456789/4959CEMA Conveyor Equipment Manufacturers Association. (2002). Belt Conveyors for Bulk Materials. Fifth Edition. CEMA.CONTINENTAL. (2018, June). Conveyor belt solutions for every mining tasks. Conveyor Belt Group - ContiTech. CBG 0110. CONTINENTAL.CRU Consulting (2018). Mineral de hierro: Caracterización y análisis de mercado internacional en el corto, mediano y largo plazo con vigencia al año 2035. Unidad de Planeación Minero Energética. Santiago, Chile.ISO, “International Organization for Standards ISO 6336 partes 1 a 6 (excepto 4),” Calculation of load capacity of spur and helical gears, Switzerland, 2006.KTR. (2021). Drive Technology: Couplings, Torque limiters, Clamping elements, Torque measuring systems. KTR.MOVETEC, (2015). Minitec catalogue kuljettimet, conveyors 2015. MOVETECMott, R. L., Vavrek E.M., and Wang, J. Machine Elements in Mechanical Design. Pearson, Sixth Edition, 2018.Nakajima, K., Daigo, I., Nansai, K., Matsubae, K., Takayanagi, W., Tomita, M., & Matsuno, Y. (2018). Global distribution of material consumption: nickel, copper, and iron. Resources, Conservation and Recycling, 133, 369-374.SEW EURODRIVE. (2001, October). Project Planning of Drives. In Drive Engineering – Project Implementation 1052 2913 / EN. SEW EURODRIVE.SEW EURODRIVE. (2018, October). X Series Bevel-Helical Gear Units Bucket Elevator Drives. Drive Engineering – Industrial Gear Units Catalogue 24762946/EN. SEW EURODRIVE.instname:Universidad Antonio Nariñoreponame:Repositorio Institucional UANrepourl:https://repositorio.uan.edu.co/It’s carried out the design process of an electromechanics drive system for a belt conveyor system for iron ore transportation at 2500 ton per hour. From the requirements in the driving pulley, it is chosen the most convenient drive system and it’s performed the detailed design of the mechanical components, such as the selection of the 250 kW electric motor and the electronic frequency inverter, the coupling from the motor to the gearbox and the coupling from the gearbox to the driving pulley, the selection of the backstop mounted in the pulley and the selection of the three gear stages parallel axis gearbox. It´s carried out the gear calculus following the ISO 6336:2006 standard and the fatigue strength-based analysis of the shafts. The design process ends with the assembly drawings of the whole drive system and the production drawings of the gearbox. It´s found that it exists a wide variety of alternatives of arrangement and equipment options, choosing one of the more optimal in terms of configuration, simplicity and safety.Se realiza el proceso de diseño de un accionamiento electromecánico de un sistema de banda transportadora para mineral de hierro de capacidad de 2500 ton/hora. A partir de los datos requeridos en el tambor motriz de la banda transportadora se elige el accionamiento más adecuado y se realiza el diseño de detalle de los elementos del sistema motriz, selección de un motor eléctrico de 250 kW y el variador electrónico de frecuencia, la selección de los acoples del reductor al motor y del reductor al tambor de cabeza, la selección del mecanismo de anti retroceso unido al tambor y la selección del reductor de velocidad de ejes paralelos de tres etapas de engranajes. Basados en la transmisión mecánica seleccionada se realiza el cálculo de los engranajes bajo los lineamentos de la norma ISO 6336:2006 y de los ejes bajo criterios de falla por fatiga. Se elaboran los planos de ensamble del accionamiento al tambor motriz y los planos de fabricación del reductor de engranajes. Se concluye que existe una amplia variedad de opciones de disposición, diseño y selección de los equipos, de las cuales se prefirió una de las más óptimas por configuración, simplicidad y operación segura.Ingeniero(a) Electromecánico(a)PregradoDistanciaProyectospaUniversidad Antonio NariñoIngeniería ElectromecánicaFacultad de Ingeniería Mecánica, Electrónica y BiomédicaVillavicencioAccionamientotransmisión mecánicaengranajesreductor de velocidadbanda transportadoramotor CAmineral de hierroDrivemechanical transmissiongearsspeed reducerbelt conveyorAC motoriron oreDiseño del accionamiento electromecánico para un sistema de banda transportadora de mineral de hierroTrabajo de grado (Pregrado y/o Especialización)http://purl.org/coar/resource_type/c_7a1fhttp://purl.org/coar/version/c_970fb48d4fbd8a85EspecializadaCC-LICENSElicense_rdflicense_rdfapplication/rdf+xml; charset=utf-8811https://repositorio.uan.edu.co/bitstreams/740785f4-ce36-42df-a354-3aa8ef41231e/download9868ccc48a14c8d591352b6eaf7f6239MD56ORIGINALTG2021-1 Harold Aley _ William García.pdfTG2021-1 Harold Aley _ William García.pdfapplication/pdf8076296https://repositorio.uan.edu.co/bitstreams/ce4b90ea-e4a7-41ff-a5e0-f1660f5d703a/download6fcac512d7dee880dde33fe8563bee16MD512021AutorizacióndeAutores1.pdf2021AutorizacióndeAutores1.pdfapplication/pdf3316590https://repositorio.uan.edu.co/bitstreams/56be2904-f87e-4659-9b2e-c4d818b48858/download9e326534c779bc55d8fe4e909858d795MD522021AutorizacióndeAutores2.pdf2021AutorizacióndeAutores2.pdfapplication/pdf969321https://repositorio.uan.edu.co/bitstreams/fbd0b8a4-1c88-4247-b14f-be25d6fe5cd7/download574c79a46bb0cf7bd4ca657288812889MD53Actadesustentación.pdfActadesustentación.pdfapplication/pdf501139https://repositorio.uan.edu.co/bitstreams/1379ce48-4033-46de-8c78-55ca560c8ea8/download623b39ea84e3c4aa9405d4e02b476feaMD55123456789/4959oai:repositorio.uan.edu.co:123456789/49592024-10-09 23:28:40.631https://creativecommons.org/licenses/by-nc-nd/4.0/Acceso abiertoopen.accesshttps://repositorio.uan.edu.coRepositorio Institucional UANalertas.repositorio@uan.edu.co