Optimization of aggregate production costs in textile companies [Optimización de costos de producción agregada en empresas del sector textil]

This article aims to optimize the aggregate production costs in textile companies sector through production strategies in the medium term. For this, an aggregate production planning model called PLAG is developed, which minimizes labor costs, inventory management costs, and production subcontracting...

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Tipo de recurso:
Fecha de publicación:
2020
Institución:
Universidad de Medellín
Repositorio:
Repositorio UDEM
Idioma:
spa
OAI Identifier:
oai:repository.udem.edu.co:11407/5989
Acceso en línea:
http://hdl.handle.net/11407/5989
Palabra clave:
Aggregate planning
Optimization
Production costs
Textiles
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License
http://purl.org/coar/access_right/c_16ec
id REPOUDEM2_c44beb1fe156f930196d430018c4e160
oai_identifier_str oai:repository.udem.edu.co:11407/5989
network_acronym_str REPOUDEM2
network_name_str Repositorio UDEM
repository_id_str
dc.title.none.fl_str_mv Optimization of aggregate production costs in textile companies [Optimización de costos de producción agregada en empresas del sector textil]
title Optimization of aggregate production costs in textile companies [Optimización de costos de producción agregada en empresas del sector textil]
spellingShingle Optimization of aggregate production costs in textile companies [Optimización de costos de producción agregada en empresas del sector textil]
Aggregate planning
Optimization
Production costs
Textiles
title_short Optimization of aggregate production costs in textile companies [Optimización de costos de producción agregada en empresas del sector textil]
title_full Optimization of aggregate production costs in textile companies [Optimización de costos de producción agregada en empresas del sector textil]
title_fullStr Optimization of aggregate production costs in textile companies [Optimización de costos de producción agregada en empresas del sector textil]
title_full_unstemmed Optimization of aggregate production costs in textile companies [Optimización de costos de producción agregada en empresas del sector textil]
title_sort Optimization of aggregate production costs in textile companies [Optimización de costos de producción agregada en empresas del sector textil]
dc.subject.spa.fl_str_mv Aggregate planning
Optimization
Production costs
Textiles
topic Aggregate planning
Optimization
Production costs
Textiles
description This article aims to optimize the aggregate production costs in textile companies sector through production strategies in the medium term. For this, an aggregate production planning model called PLAG is developed, which minimizes labor costs, inventory management costs, and production subcontracting costs. Unlike other models in the literature, the PLAG model considers characteristics of the textile sector related to fabric shrinkage, wastes due to product handling, new employees’ efficiency, training time, and manufacturing processes subcontracting, which makes it a comprehensive and effective model for companies in the textile industry. The proposed model is programmed and executed in GAMS, supported by an interface in MSExcel, which generates strategies for the improvement of the production capacity and the optimization of the production plan. © 2020, Universidad de Tarapaca. All rights reserved.
publishDate 2020
dc.date.accessioned.none.fl_str_mv 2021-02-05T14:58:27Z
dc.date.available.none.fl_str_mv 2021-02-05T14:58:27Z
dc.date.none.fl_str_mv 2020
dc.type.eng.fl_str_mv Article
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dc.type.driver.none.fl_str_mv info:eu-repo/semantics/article
dc.identifier.issn.none.fl_str_mv 7183291
dc.identifier.uri.none.fl_str_mv http://hdl.handle.net/11407/5989
dc.identifier.doi.none.fl_str_mv 10.4067/s0718-33052020000300461
identifier_str_mv 7183291
10.4067/s0718-33052020000300461
url http://hdl.handle.net/11407/5989
dc.language.iso.none.fl_str_mv spa
language spa
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dc.relation.citationvolume.none.fl_str_mv 28
dc.relation.citationissue.none.fl_str_mv 3
dc.relation.citationstartpage.none.fl_str_mv 461
dc.relation.citationendpage.none.fl_str_mv 475
dc.relation.references.none.fl_str_mv Simamora, B.H., Natalia, D., Aggregate Planning for Minimizing Costs: A Case Study of PT XYZ in Indonesia (2014) International Business Management, 8 (6), pp. 353-356
Zhang, R., Chang, P.-C., Song, S., Wu, C., Local search enhanced multi-objective PSO algorithm for scheduling textile production processes with environmental considerations (2017) Applied Soft Computing Journal, 61 (1), pp. 447-467
Sadeghi, M., Razavi Hajiagha, S.H., Hashemi, S.S., A fuzzy grey goal programming approach for aggregate production planning (2013) The International Journal of Advanced Manufacturing Technology, 64 (9-12), pp. 1715-1727
Alfieri, A., Tolio, T., Urgo, M., A project scheduling approach to production and material requirement planning in Manufacturing-to-Order environments (2012) Journal of Intelligent Manufacturing, 23 (3), pp. 575-585. , Nº
Espey, R.L., Balakrishnan, J., A spreadsheet decision support optimization model for railcar storage at Canadian Pacific Railway (2012) Journal of the Operational Research Society, 63 (2), pp. 139-150
Mezghani, M., Loukil, T., Remanufacturing planning with imprecise quality inputs through the Goal Programming and the satisfaction functions (2012) International Journal of Multicriteria Decision Making, 2 (4), pp. 379-390
Anand, A., Krishnaraj, C., Kasthuri, S.R., LINGO based revenue maximization using aggregate planning (2016) ARPN Journal of Engineering and Applied Sciences, 11 (9), pp. 6075-6081. , ISSN: 1819-6608
Buxey, G., Aggregate planning for seasonal demand: reconciling theory with practice (2005) International Journal of Operations & Production Management, 25 (11), pp. 1083-1100
Ji, P., Chu, K., A dual-matrix approach to the transportation problem (2002) Asia-Pacific Journal of Operational Research, 19 (1), pp. 35-45. , ISSN: 0217-5959
Lusa, A., Martínez-Costa, C., Mas-Machuca, M., An integral planning model that includes production, selling price, cash flow management and flexible capacity (2012) International Journal of Production Research, 50 (6), pp. 1568-1581
Arts, J., Flapper, S.D., Aggregate overhaul and supply chain planning for rotables (2015) Annals of Operations Research, 224 (1), pp. 77-100
Gomes da Silva, C., Figueira, J., Lisboa, J., Barman, S., An interactive decision support system for an aggregate production planning model based on multiple criteria mixed integer linear programming (2006) Omega, 34 (2), pp. 167-177
Corominas, A., Lusa, A., Olivella, J., A manufacturing and remanufacturing aggregate planning model considering a non-linear supply function of recovered products (2012) Production Planning & Control, 23 (2-3), pp. 194-204
Junqueira, R. de Á.R., Morabito, R., Um modelo de otimização linear para o planejamento agregado da produção e logística de sementes de milho (2006) Production, 16 (3), pp. 510-525
Jennings, M.G., Shah, N., Workforce planning and technology installation optimisation for utilities (2014) Computers & Industrial Engineering, 67 (1), pp. 72-81
Plonka, S., Oginski, L., Multicriterial Optimisation of the Manufacturing Process of a Spindle Working in a Ring Spinning Frame (2014) Fibres & Textiles in Eastern Europe, 22 (6), pp. 51-58. , ISSN: 1230-3666
Mercado, H.J., Fontalvo, T.J., Granadillo, E.H., Análisis comparativo entre las cadenas productivas del sector textil-confecciones de la provincia de Jiangsu-China y el departamento del Atlántico-Colombia (2011) Ingeniare. Revista Chilena de Ingeniería, 19 (3), pp. 429-441. , Nº
Lopes, J.J., Varela, M.L.R., Trojanowska, J., Machado, J., Production flow improvement in a textile industry (2018) Advances in Intelligent Systems and Computing, 721 (1), pp. 224-233
Campo, E.A., Cano, J.A., Gómez-Montoya, R.A., Linear Programming for Aggregate Production Planning in a Textile Company (2018) Fibres & Textiles in Eastern Europe, 5 (131), pp. 13-20
Zuluaga, A., Cano, J.A., Montoya, M., Gestión logística en el sector textil-confección en Colombia: retos y oportunidades de mejora para la competitividad (2018) Revista Clío América, 12 (23), pp. 1-10. , ISSN: ISSN 2389-7848
Jain, A., Palekar, U.S., Aggregate production planning for a continuous reconfigurable manufacturing process (2005) Computers & Operations Research, 32 (5), pp. 1213-1236
Linfati-Medina, R., Pradenas-Rojas, L., Ferland, J., Planificación agregada en la cosecha forestal: Un modelo de programación matemática y solución (2016) Maderas: Ciencia y Tecnología, 18 (4), pp. 555-566. , Nº
Arango, M., Cano, J.A., Alvarez, K., Modelos de sistemas MRP cerrados integrando incertidumbre (2012) Revista EIA, 18 (1), pp. 61-76. , Nº ISSN 1794-1237
Cano, J.A., Campo, E.A., Gómez, R., Simulación de eventos discretos en la planificación de producción para sistemas de confección modular (2018) Revista Técnica de la Facultad de Ingeniería Universidad del Zulia, 41 (1), pp. 50-58. , Nº ISSN 0254-0770
Gómez, R., Cano, J.A., Campo, E.A., Selección de proveedores en la minería de oro con lógica difusa (2018) Revista Venezolana de Gerencia (RVG), 21 (75), pp. 530-548. , Nº ISSN 1315-9984
dc.rights.coar.fl_str_mv http://purl.org/coar/access_right/c_16ec
rights_invalid_str_mv http://purl.org/coar/access_right/c_16ec
dc.publisher.none.fl_str_mv Universidad de Tarapaca
dc.publisher.program.spa.fl_str_mv Administración de Empresas
dc.publisher.faculty.spa.fl_str_mv Facultad de Ciencias Económicas y Administrativas
publisher.none.fl_str_mv Universidad de Tarapaca
dc.source.none.fl_str_mv Ingeniare
institution Universidad de Medellín
repository.name.fl_str_mv Repositorio Institucional Universidad de Medellin
repository.mail.fl_str_mv repositorio@udem.edu.co
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spelling 20202021-02-05T14:58:27Z2021-02-05T14:58:27Z7183291http://hdl.handle.net/11407/598910.4067/s0718-33052020000300461This article aims to optimize the aggregate production costs in textile companies sector through production strategies in the medium term. For this, an aggregate production planning model called PLAG is developed, which minimizes labor costs, inventory management costs, and production subcontracting costs. Unlike other models in the literature, the PLAG model considers characteristics of the textile sector related to fabric shrinkage, wastes due to product handling, new employees’ efficiency, training time, and manufacturing processes subcontracting, which makes it a comprehensive and effective model for companies in the textile industry. The proposed model is programmed and executed in GAMS, supported by an interface in MSExcel, which generates strategies for the improvement of the production capacity and the optimization of the production plan. © 2020, Universidad de Tarapaca. All rights reserved.spaUniversidad de TarapacaAdministración de EmpresasFacultad de Ciencias Económicas y Administrativashttps://www.scopus.com/inward/record.uri?eid=2-s2.0-85095716136&doi=10.4067%2fs0718-33052020000300461&partnerID=40&md5=7d0e078dc52445473917994e1907b601283461475Simamora, B.H., Natalia, D., Aggregate Planning for Minimizing Costs: A Case Study of PT XYZ in Indonesia (2014) International Business Management, 8 (6), pp. 353-356Zhang, R., Chang, P.-C., Song, S., Wu, C., Local search enhanced multi-objective PSO algorithm for scheduling textile production processes with environmental considerations (2017) Applied Soft Computing Journal, 61 (1), pp. 447-467Sadeghi, M., Razavi Hajiagha, S.H., Hashemi, S.S., A fuzzy grey goal programming approach for aggregate production planning (2013) The International Journal of Advanced Manufacturing Technology, 64 (9-12), pp. 1715-1727Alfieri, A., Tolio, T., Urgo, M., A project scheduling approach to production and material requirement planning in Manufacturing-to-Order environments (2012) Journal of Intelligent Manufacturing, 23 (3), pp. 575-585. , NºEspey, R.L., Balakrishnan, J., A spreadsheet decision support optimization model for railcar storage at Canadian Pacific Railway (2012) Journal of the Operational Research Society, 63 (2), pp. 139-150Mezghani, M., Loukil, T., Remanufacturing planning with imprecise quality inputs through the Goal Programming and the satisfaction functions (2012) International Journal of Multicriteria Decision Making, 2 (4), pp. 379-390Anand, A., Krishnaraj, C., Kasthuri, S.R., LINGO based revenue maximization using aggregate planning (2016) ARPN Journal of Engineering and Applied Sciences, 11 (9), pp. 6075-6081. , ISSN: 1819-6608Buxey, G., Aggregate planning for seasonal demand: reconciling theory with practice (2005) International Journal of Operations & Production Management, 25 (11), pp. 1083-1100Ji, P., Chu, K., A dual-matrix approach to the transportation problem (2002) Asia-Pacific Journal of Operational Research, 19 (1), pp. 35-45. , ISSN: 0217-5959Lusa, A., Martínez-Costa, C., Mas-Machuca, M., An integral planning model that includes production, selling price, cash flow management and flexible capacity (2012) International Journal of Production Research, 50 (6), pp. 1568-1581Arts, J., Flapper, S.D., Aggregate overhaul and supply chain planning for rotables (2015) Annals of Operations Research, 224 (1), pp. 77-100Gomes da Silva, C., Figueira, J., Lisboa, J., Barman, S., An interactive decision support system for an aggregate production planning model based on multiple criteria mixed integer linear programming (2006) Omega, 34 (2), pp. 167-177Corominas, A., Lusa, A., Olivella, J., A manufacturing and remanufacturing aggregate planning model considering a non-linear supply function of recovered products (2012) Production Planning & Control, 23 (2-3), pp. 194-204Junqueira, R. de Á.R., Morabito, R., Um modelo de otimização linear para o planejamento agregado da produção e logística de sementes de milho (2006) Production, 16 (3), pp. 510-525Jennings, M.G., Shah, N., Workforce planning and technology installation optimisation for utilities (2014) Computers & Industrial Engineering, 67 (1), pp. 72-81Plonka, S., Oginski, L., Multicriterial Optimisation of the Manufacturing Process of a Spindle Working in a Ring Spinning Frame (2014) Fibres & Textiles in Eastern Europe, 22 (6), pp. 51-58. , ISSN: 1230-3666Mercado, H.J., Fontalvo, T.J., Granadillo, E.H., Análisis comparativo entre las cadenas productivas del sector textil-confecciones de la provincia de Jiangsu-China y el departamento del Atlántico-Colombia (2011) Ingeniare. Revista Chilena de Ingeniería, 19 (3), pp. 429-441. , NºLopes, J.J., Varela, M.L.R., Trojanowska, J., Machado, J., Production flow improvement in a textile industry (2018) Advances in Intelligent Systems and Computing, 721 (1), pp. 224-233Campo, E.A., Cano, J.A., Gómez-Montoya, R.A., Linear Programming for Aggregate Production Planning in a Textile Company (2018) Fibres & Textiles in Eastern Europe, 5 (131), pp. 13-20Zuluaga, A., Cano, J.A., Montoya, M., Gestión logística en el sector textil-confección en Colombia: retos y oportunidades de mejora para la competitividad (2018) Revista Clío América, 12 (23), pp. 1-10. , ISSN: ISSN 2389-7848Jain, A., Palekar, U.S., Aggregate production planning for a continuous reconfigurable manufacturing process (2005) Computers & Operations Research, 32 (5), pp. 1213-1236Linfati-Medina, R., Pradenas-Rojas, L., Ferland, J., Planificación agregada en la cosecha forestal: Un modelo de programación matemática y solución (2016) Maderas: Ciencia y Tecnología, 18 (4), pp. 555-566. , NºArango, M., Cano, J.A., Alvarez, K., Modelos de sistemas MRP cerrados integrando incertidumbre (2012) Revista EIA, 18 (1), pp. 61-76. , Nº ISSN 1794-1237Cano, J.A., Campo, E.A., Gómez, R., Simulación de eventos discretos en la planificación de producción para sistemas de confección modular (2018) Revista Técnica de la Facultad de Ingeniería Universidad del Zulia, 41 (1), pp. 50-58. , Nº ISSN 0254-0770Gómez, R., Cano, J.A., Campo, E.A., Selección de proveedores en la minería de oro con lógica difusa (2018) Revista Venezolana de Gerencia (RVG), 21 (75), pp. 530-548. , Nº ISSN 1315-9984IngeniareAggregate planningOptimizationProduction costsTextilesOptimization of aggregate production costs in textile companies [Optimización de costos de producción agregada en empresas del sector textil]Articleinfo:eu-repo/semantics/articlehttp://purl.org/coar/version/c_970fb48d4fbd8a85http://purl.org/coar/resource_type/c_6501http://purl.org/coar/resource_type/c_2df8fbb1Campo, E.A., ESACS-Escuela Superior en Administración de Cadena de Suministro, Medellín, Colombia, Universidad de Medellín. Facultad de Ciencias Económicas y Administrativas, Medellín, ColombiaCano, J.A., Universidad de Medellín. Facultad de Ciencias Económicas y Administrativas, Medellín, ColombiaGómez-Montoya, R.A., ESACS-Escuela Superior en Administración de Cadena de Suministro, Medellín, Colombia, Politécnico Colombiano Jaime Isaza Cadavid, Facultad de Ingeniería, Medellín, Colombiahttp://purl.org/coar/access_right/c_16ecCampo E.A.Cano J.A.Gómez-Montoya R.A.11407/5989oai:repository.udem.edu.co:11407/59892021-02-05 09:58:27.449Repositorio Institucional Universidad de Medellinrepositorio@udem.edu.co