Linear programming for aggregate production planning in a textile company

This article aims to propose and implement an aggregated production planning model to provide optimal strategies in the medium term for a textile company, for which a linear programming model is proposed to minimise total costs associated with labour and inventory levels. The model proposed takes in...

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2018
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Universidad de Medellín
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Repositorio UDEM
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eng
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oai:repository.udem.edu.co:11407/6147
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http://hdl.handle.net/11407/6147
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oai_identifier_str oai:repository.udem.edu.co:11407/6147
network_acronym_str REPOUDEM2
network_name_str Repositorio UDEM
repository_id_str
dc.title.none.fl_str_mv Linear programming for aggregate production planning in a textile company
title Linear programming for aggregate production planning in a textile company
spellingShingle Linear programming for aggregate production planning in a textile company
title_short Linear programming for aggregate production planning in a textile company
title_full Linear programming for aggregate production planning in a textile company
title_fullStr Linear programming for aggregate production planning in a textile company
title_full_unstemmed Linear programming for aggregate production planning in a textile company
title_sort Linear programming for aggregate production planning in a textile company
description This article aims to propose and implement an aggregated production planning model to provide optimal strategies in the medium term for a textile company, for which a linear programming model is proposed to minimise total costs associated with labour and inventory levels. The model proposed takes into account characteristics associated with fabric contraction, wastes in the process, the efficiency of new employees, and training requirements. The model is implemented and solved in GAMS, supported on an MSExcel interface, to find the optimal solution, which is to apply a hybrid strategy to the production plan, and also some strategies for improving the production process are generated. © 2018, Institute of Biopolymers and Chemical Fibres. All rights reserved.
publishDate 2018
dc.date.accessioned.none.fl_str_mv 2021-02-05T15:00:05Z
dc.date.available.none.fl_str_mv 2021-02-05T15:00:05Z
dc.date.none.fl_str_mv 2018
dc.type.eng.fl_str_mv Article
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dc.type.driver.none.fl_str_mv info:eu-repo/semantics/article
dc.identifier.issn.none.fl_str_mv 12303666
dc.identifier.uri.none.fl_str_mv http://hdl.handle.net/11407/6147
dc.identifier.doi.none.fl_str_mv 10.5604/01.3001.0012.2525
identifier_str_mv 12303666
10.5604/01.3001.0012.2525
url http://hdl.handle.net/11407/6147
dc.language.iso.none.fl_str_mv eng
language eng
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dc.relation.citationvolume.none.fl_str_mv 26
dc.relation.citationissue.none.fl_str_mv 5
dc.relation.citationstartpage.none.fl_str_mv 13
dc.relation.citationendpage.none.fl_str_mv 19
dc.relation.references.none.fl_str_mv Saricam, C., Kalaoglu, F., Polat, S., Carrill, N., Application of Godet’s Scenario Methodology to the Turkish Apparel Industry (2013) FIBRES &TEXTILES in Eastern Europe, 2 (98), pp. 7-12. , 21
Cano, J.A., Campo, E.A., Gómez, R.A., SimuC-lación de eventos discretos en la planifi-cación de producción para sistemas de confección modular (2018) Rev Técnica La Fac Ing Univ Del Zulia, 41 (1), pp. 50-58
Sadeghi, M., Razavi Hajiagha, S.H., Hashemi, S.S., A fuzzy grey goal programa-ming approach for aggregate production planning (2013) Int J Adv Manuf Technol, 64 (9-12), pp. 1715-1727. , Springer-Verlag;, Feb 1 [cited 2018 Mar 28]
Alfieri, A., Tolio, T., Urgo, M., A project scheduling approach to production and material requirement planning in Manu-facturing-to-Order environments (2012) J Intell Manuf, 23 (3), pp. 575-585. , Springer US, Jun 18
Maropoulos, P.G., Bramall, D.G., McKay, K.R., Rogers, B., Chapman, P., An aggregate resource model for the provision of dynamic “resource-aware” planning (2003) Proc Inst Mech Eng Part B J Eng Manuf, 217 (10), pp. 1471-1480
Mezghani, M., Loukil, T., Aouni, B., Aggregate planning through the imprecise goal programming model: Integration of the manager’s preferences (2012) Int Trans Oper Res, 19 (4), pp. 581-597. , Wiley/Blackwell (10.1111), Jul 1
Matsui, M., Takahashi, Y., Wang, Z., A construction and theory of the manager-aid-ed planner for collaborative demand and supply (2006) J Japan Ind Manag Assoc. JIMA, 57 (2), pp. 120-131
Vieira, G., Ribas, P.C., A new multi-objec-tive optimization method for master production scheduling problems using simulated annealing (2004) Int J Prod Res, 42 (21), pp. 4609-4622. , Taylor & Francis Group, Nov
Buxey, G., Aggregate planning for seasonal demand: Reconciling theory with practice (2005) Int J Oper Prod Manag [Internet], 25 (11), pp. 1083-1100. , Emerald Group Publishing Limited, Nov 11
Buxey, G., Strategy not tactics drives aggregate planning (2003) Int J Prod Econ, 85 (3), pp. 331-346. , Elsevier, Sep 11
Simamora, B.H., Natalia, D., Aggregate Planning for Minimizing Costs: A Case Study of PT XYZ in Indonesia (2014) Int Bus Manag, 8 (6), pp. 353-356
Ji, P., Chu, K., A dual-matrix approach to the transportation problem (2002) Asia-Pacific J Oper Res, 19 (1), pp. 35-45. , Operational Research Society of Singapore
Raa, B., Dullaert, W., Aghezzaf, E.-H., A matheuristic for aggregate production– distribution planning with mould sharing (2013) Int J Prod Econ, 145 (1), pp. 29-37. , Elsevier, Sep 1
Arts, J., Flapper, S.D., Aggregate overhaul and supply chain planning for rotables (2015) Ann Oper Res, 224 (1), pp. 77-100. , Jan 18
Gomes da Silva, C., Figueira, J., Lisboa, J., Barman, S., An interactive decision support system for an aggregate production planning model based on multiple criteria mixed integer linear programming. Omega (2006) Pergamon, 34 (2), pp. 167-177. , Apr
Corominas, A., Lusa, A., Olivella, J., A manufacturing and remanufacturing aggregate planning model considering a non-linear supply function of recovered products (2012) Prod Plan Control, 23 (2-3), pp. 194-204. , Taylor & Francis Group, Feb 8
Mezghani, M., Loukil, T., Remanufacturing planning with imprecise quality inputs through the Goal Programming and the satisfaction functions (2011) 2011 4Th International Conference on Logistics. IEEE, pp. 122-125
Leung, J., Yu, A., Quota allocation by linear programming using a spreadsheet solver (2002) Asia-Pacific J Oper Res, 19 (1), pp. 63-70
Espey, R.L., Balakrishnan, J., A spreadsheet decision support optimization model for railcar storage at Canadian Pacific Railway (2012) J Oper Res Soc, 63 (2), pp. 139-150. , Palgrave Macmillan UK, Feb 21
Jain, A., Palekar, U.S., Aggregate production planning for a continuous reconfig-urable manufacturing process (2005) Comput Oper Res. Pergamon, 32 (5), pp. 1213-1236. , May 1
Junqueira R de, Á.R., Morabito, R., Um modelo de otimização linear para o planejamento agregado da produção e logística de sementes de milho (2006) Production, 16 (3), pp. 510-525. , Dec
Arango, M., Cano, J.A., Alvarez, K., Modelos de sistemas mrp cerrados integrando incertidumbre (2012) Rev EIA, 1 (18), pp. 61-76
Płonka, S., Ogiński, L., Multicriterial optimisation of the manufacturing process of a spindle working in a ring spinning frame (2014) FIBRES & TEXTILES in Eastern Europe, 6 (108), pp. 51-58. , 22
dc.rights.coar.fl_str_mv http://purl.org/coar/access_right/c_16ec
rights_invalid_str_mv http://purl.org/coar/access_right/c_16ec
dc.publisher.none.fl_str_mv Institute of Biopolymers and Chemical Fibres
dc.publisher.program.spa.fl_str_mv Administración de Empresas
dc.publisher.faculty.spa.fl_str_mv Facultad de Ciencias Económicas y Administrativas
publisher.none.fl_str_mv Institute of Biopolymers and Chemical Fibres
dc.source.none.fl_str_mv Fibres and Textiles in Eastern Europe
institution Universidad de Medellín
repository.name.fl_str_mv Repositorio Institucional Universidad de Medellin
repository.mail.fl_str_mv repositorio@udem.edu.co
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spelling 20182021-02-05T15:00:05Z2021-02-05T15:00:05Z12303666http://hdl.handle.net/11407/614710.5604/01.3001.0012.2525This article aims to propose and implement an aggregated production planning model to provide optimal strategies in the medium term for a textile company, for which a linear programming model is proposed to minimise total costs associated with labour and inventory levels. The model proposed takes into account characteristics associated with fabric contraction, wastes in the process, the efficiency of new employees, and training requirements. The model is implemented and solved in GAMS, supported on an MSExcel interface, to find the optimal solution, which is to apply a hybrid strategy to the production plan, and also some strategies for improving the production process are generated. © 2018, Institute of Biopolymers and Chemical Fibres. All rights reserved.engInstitute of Biopolymers and Chemical FibresAdministración de EmpresasFacultad de Ciencias Económicas y Administrativashttps://www.scopus.com/inward/record.uri?eid=2-s2.0-85053786638&doi=10.5604%2f01.3001.0012.2525&partnerID=40&md5=1a7e0316694f5d52a6ada384fd5092b72651319Saricam, C., Kalaoglu, F., Polat, S., Carrill, N., Application of Godet’s Scenario Methodology to the Turkish Apparel Industry (2013) FIBRES &TEXTILES in Eastern Europe, 2 (98), pp. 7-12. , 21Cano, J.A., Campo, E.A., Gómez, R.A., SimuC-lación de eventos discretos en la planifi-cación de producción para sistemas de confección modular (2018) Rev Técnica La Fac Ing Univ Del Zulia, 41 (1), pp. 50-58Sadeghi, M., Razavi Hajiagha, S.H., Hashemi, S.S., A fuzzy grey goal programa-ming approach for aggregate production planning (2013) Int J Adv Manuf Technol, 64 (9-12), pp. 1715-1727. , Springer-Verlag;, Feb 1 [cited 2018 Mar 28]Alfieri, A., Tolio, T., Urgo, M., A project scheduling approach to production and material requirement planning in Manu-facturing-to-Order environments (2012) J Intell Manuf, 23 (3), pp. 575-585. , Springer US, Jun 18Maropoulos, P.G., Bramall, D.G., McKay, K.R., Rogers, B., Chapman, P., An aggregate resource model for the provision of dynamic “resource-aware” planning (2003) Proc Inst Mech Eng Part B J Eng Manuf, 217 (10), pp. 1471-1480Mezghani, M., Loukil, T., Aouni, B., Aggregate planning through the imprecise goal programming model: Integration of the manager’s preferences (2012) Int Trans Oper Res, 19 (4), pp. 581-597. , Wiley/Blackwell (10.1111), Jul 1Matsui, M., Takahashi, Y., Wang, Z., A construction and theory of the manager-aid-ed planner for collaborative demand and supply (2006) J Japan Ind Manag Assoc. JIMA, 57 (2), pp. 120-131Vieira, G., Ribas, P.C., A new multi-objec-tive optimization method for master production scheduling problems using simulated annealing (2004) Int J Prod Res, 42 (21), pp. 4609-4622. , Taylor & Francis Group, NovBuxey, G., Aggregate planning for seasonal demand: Reconciling theory with practice (2005) Int J Oper Prod Manag [Internet], 25 (11), pp. 1083-1100. , Emerald Group Publishing Limited, Nov 11Buxey, G., Strategy not tactics drives aggregate planning (2003) Int J Prod Econ, 85 (3), pp. 331-346. , Elsevier, Sep 11Simamora, B.H., Natalia, D., Aggregate Planning for Minimizing Costs: A Case Study of PT XYZ in Indonesia (2014) Int Bus Manag, 8 (6), pp. 353-356Ji, P., Chu, K., A dual-matrix approach to the transportation problem (2002) Asia-Pacific J Oper Res, 19 (1), pp. 35-45. , Operational Research Society of SingaporeRaa, B., Dullaert, W., Aghezzaf, E.-H., A matheuristic for aggregate production– distribution planning with mould sharing (2013) Int J Prod Econ, 145 (1), pp. 29-37. , Elsevier, Sep 1Arts, J., Flapper, S.D., Aggregate overhaul and supply chain planning for rotables (2015) Ann Oper Res, 224 (1), pp. 77-100. , Jan 18Gomes da Silva, C., Figueira, J., Lisboa, J., Barman, S., An interactive decision support system for an aggregate production planning model based on multiple criteria mixed integer linear programming. Omega (2006) Pergamon, 34 (2), pp. 167-177. , AprCorominas, A., Lusa, A., Olivella, J., A manufacturing and remanufacturing aggregate planning model considering a non-linear supply function of recovered products (2012) Prod Plan Control, 23 (2-3), pp. 194-204. , Taylor & Francis Group, Feb 8Mezghani, M., Loukil, T., Remanufacturing planning with imprecise quality inputs through the Goal Programming and the satisfaction functions (2011) 2011 4Th International Conference on Logistics. IEEE, pp. 122-125Leung, J., Yu, A., Quota allocation by linear programming using a spreadsheet solver (2002) Asia-Pacific J Oper Res, 19 (1), pp. 63-70Espey, R.L., Balakrishnan, J., A spreadsheet decision support optimization model for railcar storage at Canadian Pacific Railway (2012) J Oper Res Soc, 63 (2), pp. 139-150. , Palgrave Macmillan UK, Feb 21Jain, A., Palekar, U.S., Aggregate production planning for a continuous reconfig-urable manufacturing process (2005) Comput Oper Res. Pergamon, 32 (5), pp. 1213-1236. , May 1Junqueira R de, Á.R., Morabito, R., Um modelo de otimização linear para o planejamento agregado da produção e logística de sementes de milho (2006) Production, 16 (3), pp. 510-525. , DecArango, M., Cano, J.A., Alvarez, K., Modelos de sistemas mrp cerrados integrando incertidumbre (2012) Rev EIA, 1 (18), pp. 61-76Płonka, S., Ogiński, L., Multicriterial optimisation of the manufacturing process of a spindle working in a ring spinning frame (2014) FIBRES & TEXTILES in Eastern Europe, 6 (108), pp. 51-58. , 22Fibres and Textiles in Eastern EuropeLinear programming for aggregate production planning in a textile companyArticleinfo:eu-repo/semantics/articlehttp://purl.org/coar/version/c_970fb48d4fbd8a85http://purl.org/coar/resource_type/c_6501http://purl.org/coar/resource_type/c_2df8fbb1Campo, E.A., ESACS – Escuela Superior en Administración de Cadena de Suministro, Medellín, ColombiaCano, J.A., Universidad de Medellín, Medellín, ColombiaGómez-Montoya, R.A., Politécnico Colombiano Jaime Isaza Cadavid, Medellín, Colombiahttp://purl.org/coar/access_right/c_16ecCampo E.A.Cano J.A.Gómez-Montoya R.A.11407/6147oai:repository.udem.edu.co:11407/61472021-02-05 10:00:05.568Repositorio Institucional Universidad de Medellinrepositorio@udem.edu.co

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