Cellular concrete review: New trends for application in construction
In the last years the use of cellular concretes has been extended, due to the rise in the ratio strength/weight reached, as well as the development of new cementitious raw materials, foaming agents and fillers for specific applications of cellular concrete. However, the knowhow of this form of light...
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- 2019
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Cellular concrete review: New trends for application in construction |
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Cellular concrete review: New trends for application in construction |
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In the last years the use of cellular concretes has been extended, due to the rise in the ratio strength/weight reached, as well as the development of new cementitious raw materials, foaming agents and fillers for specific applications of cellular concrete. However, the knowhow of this form of lightweight concrete is still under construction. This article presents a complete review with the main aspects that influence the application of cellular concrete: raw materials, production methods and expected properties based on density. The aim of this review is to show how the use of new and alternative raw materials for cellular concrete could permit modifications on the physical and mechanical properties for construction applications. The difficulties found in the industrial production of foamed concrete in processes like mixing, transporting and pumping needs to be solved for enhancing the potential of foamed concrete as a structural construction material. © 2018 Elsevier Ltd |
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Gomez, M., (2015), An Introduction to cellular concrete and advanced engineered foam technology RamírezZamora, J.J., (2007), http://www.ptolomeo.unam.mx:8080/xmlui/bitstream/handle/132.248.52.100/1717/ramirezamora.pdf?sequence=1, Behavior of cellular concrete walls with different amounts of reinforcing steel (In spanish), Universidad Nacional Autónoma de México <> (accessed 22.11.17) Amran, Y.H.M., Farzadnia, N., Abang Ali, A., Properties and applications of foamed concrete a review (2015) Constr. Build. Mater., 101, pp. 990-1005 Panesar, D.K., Cellular concrete properties and the effect of synthetic and protein foaming agents (2013) Constr. Build. Mater., 44, pp. 575-584 Nandi, S., Chatterjee, A., Samanta, P., Hansda, T., Cellular concrete its facets of application in civil engineering (2016) Int. J. Eng. Res. Sayadi, A.A., Tapia, J.V., Neitzert, T.R., Clifton, G.C., Effects of expanded polystyrene (EPS) particles on fire resistance, thermal conductivity and compressive strength of foamed concrete (2016) Constr. Build. Mater., 112, pp. 716-724 Jones, M.R., McCarthy, A., Heat of hydration in foamed concrete: Effect of mix constituents and plastic density (2006) Cem. Concr. Res., 36, pp. 1032-1041 Tan, X., Chen, W., Wang, J., Yang, D., Qi, X., Ma, Y., Wang, X., Li, C., Influence of high temperature on the residual physical and mechanical properties of foamed concrete (2017) Constr. Build. Mater., 135, pp. 203-211 Narayanan, N., Ramamurthy, K., Microstructural investigations on aerated concrete (2000) Cem. Concr. Res., 30, pp. 457-464 Hilal, A.A., Thom, N.H., Dawson, A.R., On entrained pore size distribution of foamed concrete (2015) Constr. Build. Mater., 75, pp. 227-233 Ahmed, R.M., Takach, N.E., Khan, U.M., Taoutaou, S., James, S., Saasen, A., Godøy, R., Rheology of foamed cement (2009) Cem. Concr. Res., 39, pp. 353-361 Jiang, J., Lu, Z., Niu, Y., Li, J., Zhang, Y., Study on the preparation and properties of high-porosity foamed concretes based on ordinary Portland cement (2015) Mater. Des., 92, pp. 949-959 Narayanan, N., Ramamurthy, K., Structure and properties of aerated concrete: a review (2000) Cem. Concr. Compos., 22, pp. 321-329 van Rooyen, A.S., Structural Lightweight Aerated Concrete (2013), Stellenbosch University Stellenbosch accessed 28.11.17 Lim, S.K., Tan, C.S., Zhao, X., Ling, T.C., Strength and toughness of lightweight foamed concrete with different sand grading (2015) KSCE J. Civ. Eng., 19, pp. 2191-2197 Nguyen, T.T., Bui, H.H., Ngo, T.D., Nguyen, G.D., Experimental and numerical investigation of influence of air-voids on the compressive behaviour of foamed concrete (2017) Mater. Des., 130, pp. 103-119 Abd, A.M., Abd, S.M., Modelling the strength of lightweight foamed concrete using support vector machine (SVM) (2017) Case Stud. Constr. Mater., 6, pp. 8-15 Ramamurthy, K., Kunhanandan Nambiar, E.K., Indu Siva Ranjani, G., A classification of studies on properties of foam concrete (2009) Cem. Concr. Compos., 31, pp. 388-396 Kearsley, E.P., Wainwright, P.J., The effect of high fly ash content on the compressive strength of foamed concrete (2001) Cem. Concr. Res., 31, pp. 105-112 Sharipudin, S.S., Mohd Ridzuan, A.R., Raja Mohd Noor, R.N.H., Che Hassan, A., Strength properties of lightweight foamed concrete incorporating waste paper sludge ash and recycled concrete aggregate (2016) Reg. Conf. Sci. Technol. Soc. Sci. (RCSTSS 2014), pp. 3-15. , Springer Singapore Singapore Jitchaiyaphum, K., Sinsiri, T., Chindaprasirt, P., Cellular lightweight concrete containing pozzolan materials (2011) Proc. Eng., 14, pp. 1157-1164 Gelim, K., I Mechanical and Physical Properties of Fly Ash Foamed Concrete (2011), University Tun Hussein Onn Malaysia accessed 22.11.17 Makul, N., Sua-Iam, G., Characteristics and utilization of sugarcane filter cake waste in the production of lightweight foamed concrete (2016) J. Cleaner Prod., 126, pp. 118-133 Awang, H., Aljoumaily, Z.S., Noordin, N., (2014), The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag, MATEC Web Conf. 4 1–9. doi:10.1051/matecconf/20141501034 Pan, Z., Li, H., Liu, W., Preparation and characterization of super low density foamed concrete from Portland cement and admixtures (2014) Constr. Build. Mater., 72, pp. 256-261 Tian, T., Yan, Y., Hu, Z., Xu, Y., Chen, Y., Shi, J., Utilization of original phosphogypsum for the preparation of foam concrete (2016) Constr. Build. Mater., 115, pp. 143-152 Pan, Z., Hiromi, F., Wee, T., Preparation of high performance foamed concrete from cement, sand and mineral admixtures (2007) J. Wuhan Univ. Technol. Mater. Sci. Ed., 22, pp. 295-298 Hilal, A.A., Thom, N.H., Dawson, A.R., The use of additives to enhance properties of pre-formed foamed concrete (2015) Int. J. Eng. Technol., 7, pp. 286-293 Ching, N.S., (2012), http://eprints.utar.edu.my/443/1/EGA-2012-0702914-1.pdf, Potential Use of Aerated Lightweight Concrete for Energy Efficient Construction, Tunku Abdul Rahman <> (accessed 28.11.17) Hwang, C.L., Tran, V.A., A study of the properties of foamed lightweight aggregate for self-consolidating concrete (2015) Constr. Build. Mater., 87, pp. 78-85 Zhang, Z., Provis, J.L., Reid, A., Wang, H., Geopolymer foam concrete: an emerging material for sustainable construction (2014) Constr. Build. Mater., 56, pp. 113-127 Al Bakri Abdullah, M.M., Hussin, K., Bnhussain, M., Ismail, K.N., Yahya, Z., Razak, R.A., Fly ash-based geopolymer lightweight concrete using foaming agent (2012) Int. J. Mol. Sci., 13, pp. 7186-7198 Poznyak, O., Melnyk, A., (2014), http://wbia.pollub.pl/files/85/content/files/1961_127-134.pdf, Non-autoclaved aerated concrete made of modified binding composition containing supplementary cementitious materials, Bud. i Archit. 13 127–134. <> (accessed 22.11.17) Hajimohammadi, A., Ngo, T., Mendis, P., Enhancing the strength of pre-made foams for foam concrete applications (2018) Cem. Concr. Compos., 87, pp. 164-171 Kuzielová, E., Pach, L., Palou, M., Effect of activated foaming agent on the foam concrete properties (2016) Constr. Build. Mater., 125, pp. 998-1004 Aini, K., Sari, M., Rahim, A., Sani, M., (2017), Applications of Foamed Lightweight Concrete, MATEC Web Conf. 97 1–5. doi:10.1051/matecconf/20179701097 Falliano, D., De Domenico, D., Ricciardi, G., Gugliandolo, E., Experimental investigation on the compressive strength of foamed concrete: effect of curing conditions, cement type, foaming agent and dry density (2018) Constr. Build. Mater., 165, pp. 735-749 Krämer, C., Kowald, T., Trettin, R., Three-phase-foams as new lightweight materials and their use in foam concretes (2015) Nanotechnol. Constr., pp. 435-439. , Springer International Publishing Cham She, W., Du, Y., Miao, C., Liu, J., Zhao, G., Jiang, J., Zhang, Y., Application of organic- and nanoparticle-modified foams in foamed concrete: reinforcement and stabilization mechanisms (2018) Cem. Concr. Res., 106, pp. 12-22 Nambiar, E.K.K., Ramamurthy, K., Influence of filler type on the properties of foam concrete (2006) Cem. Concr. Compos., 28, pp. 475-480 Lim, S.K., Tan, C.S., Lim, O.Y., Lee, Y.L., Fresh and hardened properties of lightweight foamed concrete with palm oil fuel ash as filler (2013) Constr. Build. Mater., 46, pp. 39-47 Ibrahim, N.M., Salehuddin, S., Amat, R.C., Rahim, L., Nuraiti, T., Izhar, T., Performance of lightweight foamed concrete with waste clay brick as coarse aggregate (2013) APCBEE Proc., 5, pp. 497-501 Aliabdo, A.A., Abd-Elmoaty, A.-E.M., Hassan, H.H., Utilization of crushed clay brick in cellular concrete production (2014) Alexandria Eng. J., 53, pp. 119-130 Ruiz-Herrero, J.L., Nieto, D.V., López-Gil, A., Arranz, A., Fernández, A., Lorenzana, A., Merino, S., Ángel Rodríguez-Pérez, M., Mechanical and thermal performance of concrete and mortar cellular materials containing plastic waste (2016) Constr. Build. Mater. J., 104, pp. 298-310 Wu, Z., Chen, B., Liu, N., Fabrication and compressive properties of expanded polystyrene foamed concrete: Experimental research and modeling (2013) J. Shanghai Jiaotong Univ., 18, pp. 61-69 Khaw, Y.H., (2010), Performance of Lightweight Foamed Concrete Using Laterite as Sand Replacement doi:10.1017/CBO9781107415324.004 Yang, Y., Chen, B., Potential use of soil in lightweight foamed concrete (2016) KSCE J. Civ. Eng., 20, pp. 2420-2427 Abd Saloum, Q., Zaid Abdullah, M., Adnan Hashim, A., The preparation of foam cement and determining some of its properties (2015) Eng. Technol. J., 33, pp. 61-69 Akthar, F., Evans, J.R., High porosity (>90%) cementitious foams (2010) Cem. Concr. Res., 40, pp. 352-358 Abdur Rasheed, M., Suriya Prakash, S., Mechanical behavior of sustainable hybrid-synthetic fiber reinforced cellular light weight concrete for structural applications of masonry (2015) Constr. Build. Mater., 98, pp. 631-640 Yan, J.B., Wang, J.Y., Liew, J.Y.R., Qian, X., Applications of ultra-lightweight cement composite in flat slabs and double skin composite structures (2016) Constr. Build. Mater., 111, pp. 774-793 Li, G., Muthyala, V.D., A cement based syntactic foam (2008) Mater. Sci. Eng. A., 478, pp. 77-86 Harith, I.K., Study on polyurethane foamed concrete for use in structural applications (2018) Case Stud. Constr. Mater., 8, pp. 79-86 Huang, Z., Zhang, T., Wen, Z., Proportioning and characterization of Portland cement-based ultra-lightweight foam concretes (2015) Constr. Build. Mater., 79, pp. 390-396 Falade, F., Ukponu, B., (2013), www.iiste.org, (accessed August 9, 2018)., The Potential of Laterite as Fine Aggregate in Foamed Concrete Production, 3 Chandni, T.J., Anand, K.B., Utilization of recycled waste as filler in foam concrete (2018) J. Build. Eng., 19, pp. 154-160 Cong, M., Bing, C., Properties of a foamed concrete with soil as filler (2015) Constr. Build. Mater., 76, pp. 61-69 Xie, Y., Li, J., Lu, Z., Jiang, J., Niu, Y., Effects of bentonite slurry on air-void structure and properties of foamed concrete (2018) Constr. Build. Mater., 179, pp. 207-219 Amran, Y.H.M., Ali, A.A.A., Rashid, R.S.M., Hejazi, F., Safiee, N.A., Structural behavior of axially loaded precast foamed concrete sandwich panels (2016) Constr. Build. Mater., 107, pp. 307-320 Li, Y., Dong, W., Li, H., Li, Z., Method of vacuum water absorption to determine the porosity of hardened concrete (2015) Int. J. Struct. Civ. Eng. Res., 4, pp. 282-286 Chung, S.-Y., Lehmann, C., Abd Elrahman, M., Stephan, D., Pore characteristics and their effects on the material properties of foamed concrete evaluated using micro-ct images and numerical approaches (2017) Appl. Sci., 7, p. 550 Yu, X.G., Luo, S.S., Gao, Y.N., Wang, H.F., Li, Y.X., Wei, Y.R., Wang, X.J., Pore structure and microstructure of foam concrete (2010) Adv. Mater. Res., 177, pp. 530-532 Hilal, A.A., Thom, N.H., Dawson, A.R., Pore structure and permeation characteristics of foamed concrete (2014) J. Adv. Concr. Technol., 12, pp. 535-544 Kearsley, P., Wainwright, E.P., Effect of porosity on the strength of concrete (2002) Cem. Concr. Res., 32, pp. 233-239 Mydin, A.O., Wang, Y.C., An experimental investigation of mechanical properties of lightweight foamed concrete subjected to elevated temperatures up to 600 °C (2010) Concr. Res. Lett., 1, pp. 142-157. , accessed 30.01.18 Mydin, M.A.O., Wang, Y.C., Mechanical properties of foamed concrete exposed to high temperatures (2012) Constr. Build. Mater., 26, pp. 638-654 (2003), http://www.lightconcrete.com/images/lightconcrete.pdf, Lcc, High strength structural lightweight concrete <> (accessed 22.11.17) Ma, S.-J., Kang, E.-G., Kim, D.-M., The study on development of light-weight foamed mortar for tunnel backfill (2011) Adv. Mater. Dev. Perform. Int. J. Mod. Phys. Conf. Ser., 6, pp. 449-454 Wang, H., Chen, W., Tan, X., Tian, H., Cao, J., Development of a new type of foam concrete and its application on stability analysis of large-span soft rock tunnel (2012) J. Cent. South Univ., 19, pp. 3305-3310 Tiwari, B., Ajmera, B., Maw, R., Cole, R., Villegas, D., Palmerson, P., Mechanical properties of lightweight cellular concrete for geotechnical applications (2017) J. Mater. Civ. Eng., 29, p. 06017007 Jie Huang, J., Su, Q., Hui Zhao, W., Li, T., Xi Zhang, X., Experimental study on use of lightweight foam concrete as subgrade bed filler of ballastless track (2017) Constr. Build. Mater., 149, pp. 911-920 Lee, H.-S., Ismail, M., Woo, Y.-J., Min, T.-B., Choi, H.-K., Fundamental Study on the Development of Structural Lightweight Concrete by Using Normal Coarse Aggregate and Foaming Agent (2014) Materials (Basel)., 7, pp. 4536-4554 Mustapure, N., Eramma, H., (2014), http://ijates.com/images/short_pdf/1407002401_P10-18.pdf, Experimental investigation on cellular lightweight concrete blocks for varying grades of density, Int. J. Adv. Technol. Eng. Sci., Www.Ijates.Com. 2348–7550. <> (accessed 22.11.17) Amran, Y.H.M., Rashid, R.S., Hejazi, F., Safiee, N.A., Ali, A.A.A., Response of precast foamed concrete sandwich panels to flexural loading (2016) J. Build. Eng., 7, pp. 143-158 Yun, K.-K., Kyong, N., Han, S.-Y., Lee, K.-R., Cellular sprayed concrete: a very-simple and economic method for remixing and OPC into HPC at a field (2017) High Tech Concr. Where Technol. Eng. Meet Proc. 2017 Fib Symp., pp. 132-139. , D.A. Hordijk M. Luković Springer International Publishing Salim, N., Dhirar, T., (2011), https://www.iasj.net/iasj?func=fulltext&aId=28302, Production of High Performance Cellular Concrete Using Water Crystal Beads, AL-Taqani. 154–165. <> (accessed 3.12.18) Just, A., Middendorf, B., Microstructure of high-strength foam concrete (2009) Mater. Charact., 60, pp. 741-748 Namsone, E., Šahmenko, G., Korjakins, A., Durability properties of high performance foamed concrete (2017) Proc. Eng., pp. 760-767 |
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20192021-02-05T14:59:03Z2021-02-05T14:59:03Z9500618http://hdl.handle.net/11407/606210.1016/j.conbuildmat.2018.12.136In the last years the use of cellular concretes has been extended, due to the rise in the ratio strength/weight reached, as well as the development of new cementitious raw materials, foaming agents and fillers for specific applications of cellular concrete. However, the knowhow of this form of lightweight concrete is still under construction. This article presents a complete review with the main aspects that influence the application of cellular concrete: raw materials, production methods and expected properties based on density. The aim of this review is to show how the use of new and alternative raw materials for cellular concrete could permit modifications on the physical and mechanical properties for construction applications. The difficulties found in the industrial production of foamed concrete in processes like mixing, transporting and pumping needs to be solved for enhancing the potential of foamed concrete as a structural construction material. © 2018 Elsevier LtdengElsevier LtdIngeniería CivilFacultad de Ingenieríashttps://www.scopus.com/inward/record.uri?eid=2-s2.0-85059259649&doi=10.1016%2fj.conbuildmat.2018.12.136&partnerID=40&md5=63147bb662a7393ec05c72c3d1b2d154200637647Gomez, M., (2015), An Introduction to cellular concrete and advanced engineered foam technologyRamírezZamora, J.J., (2007), http://www.ptolomeo.unam.mx:8080/xmlui/bitstream/handle/132.248.52.100/1717/ramirezamora.pdf?sequence=1, Behavior of cellular concrete walls with different amounts of reinforcing steel (In spanish), Universidad Nacional Autónoma de México <> (accessed 22.11.17)Amran, Y.H.M., Farzadnia, N., Abang Ali, A., Properties and applications of foamed concretea review (2015) Constr. Build. Mater., 101, pp. 990-1005Panesar, D.K., Cellular concrete properties and the effect of synthetic and protein foaming agents (2013) Constr. Build. Mater., 44, pp. 575-584Nandi, S., Chatterjee, A., Samanta, P., Hansda, T., Cellular concreteits facets of application in civil engineering (2016) Int. J. Eng. Res.Sayadi, A.A., Tapia, J.V., Neitzert, T.R., Clifton, G.C., Effects of expanded polystyrene (EPS) particles on fire resistance, thermal conductivity and compressive strength of foamed concrete (2016) Constr. Build. Mater., 112, pp. 716-724Jones, M.R., McCarthy, A., Heat of hydration in foamed concrete: Effect of mix constituents and plastic density (2006) Cem. Concr. Res., 36, pp. 1032-1041Tan, X., Chen, W., Wang, J., Yang, D., Qi, X., Ma, Y., Wang, X., Li, C., Influence of high temperature on the residual physical and mechanical properties of foamed concrete (2017) Constr. Build. Mater., 135, pp. 203-211Narayanan, N., Ramamurthy, K., Microstructural investigations on aerated concrete (2000) Cem. Concr. Res., 30, pp. 457-464Hilal, A.A., Thom, N.H., Dawson, A.R., On entrained pore size distribution of foamed concrete (2015) Constr. Build. Mater., 75, pp. 227-233Ahmed, R.M., Takach, N.E., Khan, U.M., Taoutaou, S., James, S., Saasen, A., Godøy, R., Rheology of foamed cement (2009) Cem. Concr. Res., 39, pp. 353-361Jiang, J., Lu, Z., Niu, Y., Li, J., Zhang, Y., Study on the preparation and properties of high-porosity foamed concretes based on ordinary Portland cement (2015) Mater. Des., 92, pp. 949-959Narayanan, N., Ramamurthy, K., Structure and properties of aerated concrete: a review (2000) Cem. Concr. Compos., 22, pp. 321-329van Rooyen, A.S., Structural Lightweight Aerated Concrete (2013), Stellenbosch University Stellenbosch accessed 28.11.17Lim, S.K., Tan, C.S., Zhao, X., Ling, T.C., Strength and toughness of lightweight foamed concrete with different sand grading (2015) KSCE J. Civ. Eng., 19, pp. 2191-2197Nguyen, T.T., Bui, H.H., Ngo, T.D., Nguyen, G.D., Experimental and numerical investigation of influence of air-voids on the compressive behaviour of foamed concrete (2017) Mater. Des., 130, pp. 103-119Abd, A.M., Abd, S.M., Modelling the strength of lightweight foamed concrete using support vector machine (SVM) (2017) Case Stud. Constr. Mater., 6, pp. 8-15Ramamurthy, K., Kunhanandan Nambiar, E.K., Indu Siva Ranjani, G., A classification of studies on properties of foam concrete (2009) Cem. Concr. Compos., 31, pp. 388-396Kearsley, E.P., Wainwright, P.J., The effect of high fly ash content on the compressive strength of foamed concrete (2001) Cem. Concr. Res., 31, pp. 105-112Sharipudin, S.S., Mohd Ridzuan, A.R., Raja Mohd Noor, R.N.H., Che Hassan, A., Strength properties of lightweight foamed concrete incorporating waste paper sludge ash and recycled concrete aggregate (2016) Reg. Conf. Sci. Technol. Soc. Sci. (RCSTSS 2014), pp. 3-15. , Springer Singapore SingaporeJitchaiyaphum, K., Sinsiri, T., Chindaprasirt, P., Cellular lightweight concrete containing pozzolan materials (2011) Proc. Eng., 14, pp. 1157-1164Gelim, K., I Mechanical and Physical Properties of Fly Ash Foamed Concrete (2011), University Tun Hussein Onn Malaysia accessed 22.11.17Makul, N., Sua-Iam, G., Characteristics and utilization of sugarcane filter cake waste in the production of lightweight foamed concrete (2016) J. 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