Estimationof the energy saving potentials in foundry industries based on iso 50001

This paper presents the application of tools to develop a procedure to estimate the energy saving potentials in a small foundry company in Colombia, based on the ISO 50001 standard. This work was carried within the framework of a national industrial project, funded by UNIDO, aimed at the small and m...

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Autores:
Vidal Medina, Juan Ricardo
González Pérez, Félix
Quispe Oqueña, Enrique Ciro
Chaves Ibarra, Juan Diego
Gallego Valencia, María Isabel
Aguilar Hurtado, David Alberto
Tipo de recurso:
Article of journal
Fecha de publicación:
2020
Institución:
Universidad Autónoma de Occidente
Repositorio:
RED: Repositorio Educativo Digital UAO
Idioma:
eng
OAI Identifier:
oai:red.uao.edu.co:10614/13264
Acceso en línea:
https://hdl.handle.net/10614/13264
Palabra clave:
Eficiencia energética
Consumo de energía
Consumo de energía eléctrica
Energy consumption
Energy efficiency
Energy man
Foundry industry
Energy planning
ISO 50001
Rights
openAccess
License
Derechos reservados - IEEE, 2020
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oai_identifier_str oai:red.uao.edu.co:10614/13264
network_acronym_str REPOUAO2
network_name_str RED: Repositorio Educativo Digital UAO
repository_id_str
dc.title.eng.fl_str_mv Estimationof the energy saving potentials in foundry industries based on iso 50001
title Estimationof the energy saving potentials in foundry industries based on iso 50001
spellingShingle Estimationof the energy saving potentials in foundry industries based on iso 50001
Eficiencia energética
Consumo de energía
Consumo de energía eléctrica
Energy consumption
Energy efficiency
Energy man
Foundry industry
Energy planning
ISO 50001
title_short Estimationof the energy saving potentials in foundry industries based on iso 50001
title_full Estimationof the energy saving potentials in foundry industries based on iso 50001
title_fullStr Estimationof the energy saving potentials in foundry industries based on iso 50001
title_full_unstemmed Estimationof the energy saving potentials in foundry industries based on iso 50001
title_sort Estimationof the energy saving potentials in foundry industries based on iso 50001
dc.creator.fl_str_mv Vidal Medina, Juan Ricardo
González Pérez, Félix
Quispe Oqueña, Enrique Ciro
Chaves Ibarra, Juan Diego
Gallego Valencia, María Isabel
Aguilar Hurtado, David Alberto
dc.contributor.author.none.fl_str_mv Vidal Medina, Juan Ricardo
González Pérez, Félix
Quispe Oqueña, Enrique Ciro
dc.contributor.author.spa.fl_str_mv Chaves Ibarra, Juan Diego
Gallego Valencia, María Isabel
dc.contributor.author. .fl_str_mv Aguilar Hurtado, David Alberto
dc.contributor.corporatename.eng.fl_str_mv IEEE Latin America Transactions
dc.subject.spa.fl_str_mv Eficiencia energética
topic Eficiencia energética
Consumo de energía
Consumo de energía eléctrica
Energy consumption
Energy efficiency
Energy man
Foundry industry
Energy planning
ISO 50001
dc.subject.armarc.spa.fl_str_mv Consumo de energía
Consumo de energía eléctrica
dc.subject.armarc.eng.fl_str_mv Energy consumption
dc.subject.proposal.eng.fl_str_mv Energy efficiency
Energy man
Foundry industry
Energy planning
ISO 50001
description This paper presents the application of tools to develop a procedure to estimate the energy saving potentials in a small foundry company in Colombia, based on the ISO 50001 standard. This work was carried within the framework of a national industrial project, funded by UNIDO, aimed at the small and medium industrial sector companies (SMEs) of Valle del Cauca, to establish the requirements that are needed to implement an energy management system. With the aim of increasing the energy efficiency of the processes, the energy planning process proposed by ISO 50001 is carried out, whose lead to the establishment of concrete and attainable goals, as well as to the proposal of various improvement plans regarding savings and efficient use of energy. As a result, the savings potentials for the different production levels were estimated, which represents a saving of 15984.25 kWh, which corresponds to 8.7% of the total energy consumed in the 10 months analyzed, and a value of 1486 USD
publishDate 2020
dc.date.issued.none.fl_str_mv 2020-12-12
dc.date.accessioned.none.fl_str_mv 2021-09-27T12:55:33Z
dc.date.available.none.fl_str_mv 2021-09-27T12:55:33Z
dc.type.spa.fl_str_mv Artículo de revista
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dc.language.iso.eng.fl_str_mv eng
language eng
dc.relation.citationedition.spa.fl_str_mv Volumen 18, número 12 (2020)
dc.relation.citationendpage.spa.fl_str_mv 2165
dc.relation.citationissue.spa.fl_str_mv Número 12
dc.relation.citationstartpage.spa.fl_str_mv 2155
dc.relation.citationvolume.spa.fl_str_mv Volumen 18
dc.relation.cites.spa.fl_str_mv Vidal Medina, J. R., Chaves, J. D., Gallego, M. I. , Gonzalez, F., Aguilar, D., Quispe, E. C. (2021). Estimation of the energy saving potentials in foundry industries based on ISO 50001S. IEEE Latin America Transactions, Vol. 18 (12), pp. 2155–2165. https://latamt.ieeer9.org/index.php/transactions/article/view/4641
dc.relation.ispartofjournal.eng.fl_str_mv IEEE Latin America Transactions
dc.relation.references.eng.fl_str_mv International Energy Agency (IEA), World Energy Outlook 2019, IEA Publications, Printed in France - November 2019. Available: www.iea.org
J. R. Gómez, E. C. Quispe, R. Castrillón, P. R. Viego, "Identification of Technoeconomic Opportunities with the Use of Premium Efficiency Motors as Alternative for Developing Countries," Energies, 2020, 13, 5411.
P. Donolo, C. M. Pezzani, A. S. Lifschitz, C. H. De Angelo, "Economic Barriers to the Application of Energy-Efficient Motors in Industry," IEEE Latin America Transactions, vol. 100 no.1e, 2020.
A. J. Gonzalez, R. Castrillon, E. C. Quispe, “Energy efficiency improvement in the cement industry through energy management,” in Proc. IEEE-IAS/PCA 54th Cement Industry Technical Conference, San Antonio, TX, USA, 2012, 14-17 May 2012.
A. J. Gonzalez, R. Castrillon, E. C. Quispe, “Mejoramiento de la eficiencia energética en la industria del cemento por proceso húmedo a través de la implementación del sistema de gestión integral de la energía,” Dyna, vol. 80, no. 177, pp. 115-123, 2013.
G. E. Valencia, Y. Cardenas, E. S. Ramos, A. Morales, J. C. Campos, "Energy saving in industrial process based on the equivalent production method to calculate energy performance indicators", Chemical Engineering Transactions, vol. 57, 2017, pp. 709-714.
R. Castrillon; E. C. Quispe; A. González; M. Urhan; D. Fandiño, Metodología para la implementación del Sistema de Gestión Integral de la Energía: Fundamentos y casos prácticos, Programa Editorial Universidad Autónoma de Occidente, Primera Reimpresión, Impreso en Colombia, 2016.
Instituto Colombiano de Normas Técnicas y Certificación (ICONTEC), NTC-ISO 50001:2018, Sistemas de gestión de la energía. Requisitos con orientacion para su uso, Editada por el ICONTEC, feberero 2019.
O. Prias Caicedo and D. Montaña, “Modelo Estratégico de Innovación para impulsar la Gestión Energética en Colombia,” Energética, vol. 44, pp. 61–68, Dec. 2014.
P. Thollander, S. Backlund, A. Trianni, E. Cagno, " Beyond barriers – A case study on driving forces for improved energy efficiency in the foundry industries in Finland, France, Germany, Italy, Poland, Spain, and Sweden," Applied Energy, 111 (2013) 636-643.
A. Trianni, E. Cagno, P. Thollander, S. Backlund, " Barries to industrial energy efficiency in foundries: a European comparison," Journal of Cleaner Production, 40 (2013) 161-176.
A. Prashar, "Towards sustainable development in industrial small and Medium-sized Enterprises: An energy sustainability approach," Journal of Cleaner Production, 235 (2019) 977-996.
J. C. Campos, O. F. Prias, Implementación de un Sistema de Gestión de la Energía – Guía con Base en la Norma ISO 50001. Programa Nacional SGIE. 2013. Disponible en: http://reciee.com/
Z. Morvay, D. Gvozdenac, Applied industrial energy and environmental management. Great Britain, John Wiley & Son, Ltd, pp. 432, 2008.
J. C. Campos, O. F. Prias, E. C. Quispe, J. R. Vidal, E. Lora, "El MGIE, un modelo de gestión energética para el sector productivo nacional", El Hombre y la Máquina, enero-junio 2008, No. 30, pp. 18-31.
“Sankey Flow Show,” 2019. [Online]. Available: https://www.sankeyflowshow.com/.
International Energy Agency (IEA), Energy Technology Perspectives 2015, IEA Publications, Printed in France by Corlet, May 2015. Available: www.iea.org.
W. Navidi, Estadística para Ingenieros y Científicos, Editorial McGraw-Hill/Interamericana, Impreso en Mexico, 2006.
TERI, COINDIA, Energy Efficiency Best Operating Practices Guide for Foundries, New Delhi, India, 2015.
UNIDO, GEF, BEE, “Promoting Energy Efficiency and Renewable A GEF-UNIDO-BEE Project Best Operating Practices Jamnagar Brass Cluster,” New Delhi, India, 2017.
Inductotherm, Safety for the Foundry Industry, 2020. [Online]. Available: https://inductotherm.com/safety/safety-for-melting-in-the-foundry-industry/.
ENERGY STAR, “Energy Efficiency and Cost Saving Opportunities for Metal Casting Casting,” An Energy Star Guide for Energy & Plant Managers, U.S. Environmental Protection Agency, 2016, p. 124.
M. J. Marchbanks, “The Steel-Melting Coreless Induction Furnace,” Journal of the Institution of Electrical Engineers, vol. 73, Issue 443, November 1933, pp. 509 – 519
W. Schmitz, D. Trauzeddel, “The Melting, Holding and Pouring Process- Energy and Process-Related Aspects,” HOSSL Hermann Otto Suderow SL. Available in: http://www.hossl.com
R. M. Lazzarin and M. Noro, “Energy efficiency opportunities in the production process of cast iron foundries: An experience in Italy,” Applied Thermal Engineering., vol. 90, pp. 509–520, November 2015.
Y. A. Cengel y A. J. Gahar Y., Transferencia de calor y masa, Cuarta Edición. Mc Graw-Hill Interamericana, 2011, 911 p.
U. S. Department of Energy, "Reduce Radiation Losses from Heating Equipment", in Energy Tips - Process Heating, January 2006. [Online]. Available: https://www.energy.gov/sites/prod/files/2014/05/f16/reduce_radiation_losses.pdf
J. Astigarraga y J. L. Aguirre, Hornos Industriales de Inducción. Teoria calculo y aplicaciones, McGraw-Hill Interamericana de España, 1994.
dc.rights.spa.fl_str_mv Derechos reservados - IEEE, 2020
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spelling Vidal Medina, Juan Ricardovirtual::5135-1González Pérez, Félixvirtual::2026-1Quispe Oqueña, Enrique Cirovirtual::46-1Chaves Ibarra, Juan Diego9b12de9d8225b49156a0660f4956f0faGallego Valencia, María Isabel1fbd96be10dbb2f95eaed33817c64cd5Aguilar Hurtado, David Alberto IEEE Latin America Transactions2021-09-27T12:55:33Z2021-09-27T12:55:33Z2020-12-1215480992https://hdl.handle.net/10614/13264This paper presents the application of tools to develop a procedure to estimate the energy saving potentials in a small foundry company in Colombia, based on the ISO 50001 standard. This work was carried within the framework of a national industrial project, funded by UNIDO, aimed at the small and medium industrial sector companies (SMEs) of Valle del Cauca, to establish the requirements that are needed to implement an energy management system. With the aim of increasing the energy efficiency of the processes, the energy planning process proposed by ISO 50001 is carried out, whose lead to the establishment of concrete and attainable goals, as well as to the proposal of various improvement plans regarding savings and efficient use of energy. As a result, the savings potentials for the different production levels were estimated, which represents a saving of 15984.25 kWh, which corresponds to 8.7% of the total energy consumed in the 10 months analyzed, and a value of 1486 USD11 páginasapplication/pdfengIEEENew YorkDerechos reservados - IEEE, 2020https://creativecommons.org/licenses/by-nc-nd/4.0/info:eu-repo/semantics/openAccessAtribución-NoComercial-SinDerivadas 4.0 Internacional (CC BY-NC-ND 4.0)http://purl.org/coar/access_right/c_abf2https://latamt.ieeer9.org/index.php/transactions/article/view/4641Eficiencia energéticaConsumo de energíaConsumo de energía eléctricaEnergy consumptionEnergy efficiencyEnergy manFoundry industryEnergy planningISO 50001Estimationof the energy saving potentials in foundry industries based on iso 50001Artículo de revistahttp://purl.org/coar/resource_type/c_6501http://purl.org/coar/resource_type/c_2df8fbb1Textinfo:eu-repo/semantics/articlehttp://purl.org/redcol/resource_type/ARTinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/version/c_970fb48d4fbd8a85Volumen 18, número 12 (2020)2165Número 122155Volumen 18Vidal Medina, J. R., Chaves, J. D., Gallego, M. I. , Gonzalez, F., Aguilar, D., Quispe, E. C. (2021). Estimation of the energy saving potentials in foundry industries based on ISO 50001S. IEEE Latin America Transactions, Vol. 18 (12), pp. 2155–2165. https://latamt.ieeer9.org/index.php/transactions/article/view/4641IEEE Latin America TransactionsInternational Energy Agency (IEA), World Energy Outlook 2019, IEA Publications, Printed in France - November 2019. Available: www.iea.orgJ. R. Gómez, E. C. Quispe, R. Castrillón, P. R. Viego, "Identification of Technoeconomic Opportunities with the Use of Premium Efficiency Motors as Alternative for Developing Countries," Energies, 2020, 13, 5411.P. Donolo, C. M. Pezzani, A. S. Lifschitz, C. H. De Angelo, "Economic Barriers to the Application of Energy-Efficient Motors in Industry," IEEE Latin America Transactions, vol. 100 no.1e, 2020.A. J. Gonzalez, R. Castrillon, E. C. Quispe, “Energy efficiency improvement in the cement industry through energy management,” in Proc. IEEE-IAS/PCA 54th Cement Industry Technical Conference, San Antonio, TX, USA, 2012, 14-17 May 2012.A. J. Gonzalez, R. Castrillon, E. C. Quispe, “Mejoramiento de la eficiencia energética en la industria del cemento por proceso húmedo a través de la implementación del sistema de gestión integral de la energía,” Dyna, vol. 80, no. 177, pp. 115-123, 2013.G. E. Valencia, Y. Cardenas, E. S. Ramos, A. Morales, J. C. Campos, "Energy saving in industrial process based on the equivalent production method to calculate energy performance indicators", Chemical Engineering Transactions, vol. 57, 2017, pp. 709-714.R. Castrillon; E. C. Quispe; A. González; M. Urhan; D. Fandiño, Metodología para la implementación del Sistema de Gestión Integral de la Energía: Fundamentos y casos prácticos, Programa Editorial Universidad Autónoma de Occidente, Primera Reimpresión, Impreso en Colombia, 2016.Instituto Colombiano de Normas Técnicas y Certificación (ICONTEC), NTC-ISO 50001:2018, Sistemas de gestión de la energía. Requisitos con orientacion para su uso, Editada por el ICONTEC, feberero 2019.O. Prias Caicedo and D. Montaña, “Modelo Estratégico de Innovación para impulsar la Gestión Energética en Colombia,” Energética, vol. 44, pp. 61–68, Dec. 2014.P. Thollander, S. Backlund, A. Trianni, E. Cagno, " Beyond barriers – A case study on driving forces for improved energy efficiency in the foundry industries in Finland, France, Germany, Italy, Poland, Spain, and Sweden," Applied Energy, 111 (2013) 636-643.A. Trianni, E. Cagno, P. Thollander, S. Backlund, " Barries to industrial energy efficiency in foundries: a European comparison," Journal of Cleaner Production, 40 (2013) 161-176.A. Prashar, "Towards sustainable development in industrial small and Medium-sized Enterprises: An energy sustainability approach," Journal of Cleaner Production, 235 (2019) 977-996.J. C. Campos, O. F. Prias, Implementación de un Sistema de Gestión de la Energía – Guía con Base en la Norma ISO 50001. Programa Nacional SGIE. 2013. Disponible en: http://reciee.com/Z. Morvay, D. Gvozdenac, Applied industrial energy and environmental management. Great Britain, John Wiley & Son, Ltd, pp. 432, 2008.J. C. Campos, O. F. Prias, E. C. Quispe, J. R. Vidal, E. Lora, "El MGIE, un modelo de gestión energética para el sector productivo nacional", El Hombre y la Máquina, enero-junio 2008, No. 30, pp. 18-31.“Sankey Flow Show,” 2019. [Online]. Available: https://www.sankeyflowshow.com/.International Energy Agency (IEA), Energy Technology Perspectives 2015, IEA Publications, Printed in France by Corlet, May 2015. Available: www.iea.org.W. Navidi, Estadística para Ingenieros y Científicos, Editorial McGraw-Hill/Interamericana, Impreso en Mexico, 2006.TERI, COINDIA, Energy Efficiency Best Operating Practices Guide for Foundries, New Delhi, India, 2015.UNIDO, GEF, BEE, “Promoting Energy Efficiency and Renewable A GEF-UNIDO-BEE Project Best Operating Practices Jamnagar Brass Cluster,” New Delhi, India, 2017.Inductotherm, Safety for the Foundry Industry, 2020. [Online]. Available: https://inductotherm.com/safety/safety-for-melting-in-the-foundry-industry/.ENERGY STAR, “Energy Efficiency and Cost Saving Opportunities for Metal Casting Casting,” An Energy Star Guide for Energy & Plant Managers, U.S. Environmental Protection Agency, 2016, p. 124.M. J. Marchbanks, “The Steel-Melting Coreless Induction Furnace,” Journal of the Institution of Electrical Engineers, vol. 73, Issue 443, November 1933, pp. 509 – 519W. Schmitz, D. Trauzeddel, “The Melting, Holding and Pouring Process- Energy and Process-Related Aspects,” HOSSL Hermann Otto Suderow SL. Available in: http://www.hossl.comR. M. Lazzarin and M. Noro, “Energy efficiency opportunities in the production process of cast iron foundries: An experience in Italy,” Applied Thermal Engineering., vol. 90, pp. 509–520, November 2015.Y. A. Cengel y A. J. Gahar Y., Transferencia de calor y masa, Cuarta Edición. Mc Graw-Hill Interamericana, 2011, 911 p.U. S. Department of Energy, "Reduce Radiation Losses from Heating Equipment", in Energy Tips - Process Heating, January 2006. [Online]. Available: https://www.energy.gov/sites/prod/files/2014/05/f16/reduce_radiation_losses.pdfJ. Astigarraga y J. L. Aguirre, Hornos Industriales de Inducción. 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