Electricity management in the production of lead-acid batteries: the industrial case of a production plant in Colombia

Electricity stands as the main energy used for lead-acid battery (LAB) manufacturing. This study introduces an energy management methodology to address the electricity consumption in lead-acid battery plants, improving efficiency standards. The “equivalent battery production” is introduced to define...

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Autores:
Sagastume, Alexis
Cabello Eras, Juan José
Sousa Santos, Vladimir
Hernández Herrera, Hernán
Hens, Luc
Vandecasteele, Carlo
Tipo de recurso:
http://purl.org/coar/resource_type/c_816b
Fecha de publicación:
2018
Institución:
Corporación Universidad de la Costa
Repositorio:
REDICUC - Repositorio CUC
Idioma:
eng
OAI Identifier:
oai:repositorio.cuc.edu.co:11323/5426
Acceso en línea:
https://hdl.handle.net/11323/5426
https://repositorio.cuc.edu.co/
Palabra clave:
Lead-acid battery
Energy efficiency
Energy management
Battery production
Rights
openAccess
License
CC0 1.0 Universal
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dc.title.spa.fl_str_mv Electricity management in the production of lead-acid batteries: the industrial case of a production plant in Colombia
title Electricity management in the production of lead-acid batteries: the industrial case of a production plant in Colombia
spellingShingle Electricity management in the production of lead-acid batteries: the industrial case of a production plant in Colombia
Lead-acid battery
Energy efficiency
Energy management
Battery production
title_short Electricity management in the production of lead-acid batteries: the industrial case of a production plant in Colombia
title_full Electricity management in the production of lead-acid batteries: the industrial case of a production plant in Colombia
title_fullStr Electricity management in the production of lead-acid batteries: the industrial case of a production plant in Colombia
title_full_unstemmed Electricity management in the production of lead-acid batteries: the industrial case of a production plant in Colombia
title_sort Electricity management in the production of lead-acid batteries: the industrial case of a production plant in Colombia
dc.creator.fl_str_mv Sagastume, Alexis
Cabello Eras, Juan José
Sousa Santos, Vladimir
Hernández Herrera, Hernán
Hens, Luc
Vandecasteele, Carlo
dc.contributor.author.spa.fl_str_mv Sagastume, Alexis
Cabello Eras, Juan José
Sousa Santos, Vladimir
Hernández Herrera, Hernán
Hens, Luc
Vandecasteele, Carlo
dc.subject.spa.fl_str_mv Lead-acid battery
Energy efficiency
Energy management
Battery production
topic Lead-acid battery
Energy efficiency
Energy management
Battery production
description Electricity stands as the main energy used for lead-acid battery (LAB) manufacturing. This study introduces an energy management methodology to address the electricity consumption in lead-acid battery plants, improving efficiency standards. The “equivalent battery production” is introduced to define the energy performance criteria to be met in the different production sections of the battery plant. The methodology combines the guidelines of the ISO 50001 standard with the energy management framework for manufacturing plants. The result is a structured approach for detecting inefficiencies and pinpointing their sources. The management methodology was implemented during 2016. In the formation area 222 MWh were saved during 2016. This saving accounts for 3.9% less electricity than forecasted by the energy baseline of the area. Additionally, the emission of some 40 tCO2.eq. associated with the generation of the electricity production were saved. Moreover, at plant level 424 MWh were saved, which account for 3.6% less electricity than forecasted by the energy baseline of the plant. In total, around 76 tCO2.eq. were saved as a result of the electricity savings in the plant.
publishDate 2018
dc.date.issued.none.fl_str_mv 2018
dc.date.accessioned.none.fl_str_mv 2019-10-08T14:25:13Z
dc.date.available.none.fl_str_mv 2019-10-08T14:25:13Z
dc.type.spa.fl_str_mv Pre-Publicación
dc.type.coar.spa.fl_str_mv http://purl.org/coar/resource_type/c_816b
dc.type.content.spa.fl_str_mv Text
dc.type.driver.spa.fl_str_mv info:eu-repo/semantics/preprint
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dc.type.version.spa.fl_str_mv info:eu-repo/semantics/acceptedVersion
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dc.identifier.uri.spa.fl_str_mv https://hdl.handle.net/11323/5426
dc.identifier.instname.spa.fl_str_mv Corporación Universidad de la Costa
dc.identifier.reponame.spa.fl_str_mv REDICUC - Repositorio CUC
dc.identifier.repourl.spa.fl_str_mv https://repositorio.cuc.edu.co/
url https://hdl.handle.net/11323/5426
https://repositorio.cuc.edu.co/
identifier_str_mv Corporación Universidad de la Costa
REDICUC - Repositorio CUC
dc.language.iso.none.fl_str_mv eng
language eng
dc.rights.spa.fl_str_mv CC0 1.0 Universal
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eu_rights_str_mv openAccess
dc.publisher.spa.fl_str_mv Universidad de la Costa
institution Corporación Universidad de la Costa
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spelling Sagastume, AlexisCabello Eras, Juan JoséSousa Santos, VladimirHernández Herrera, HernánHens, LucVandecasteele, Carlo2019-10-08T14:25:13Z2019-10-08T14:25:13Z2018https://hdl.handle.net/11323/5426Corporación Universidad de la CostaREDICUC - Repositorio CUChttps://repositorio.cuc.edu.co/Electricity stands as the main energy used for lead-acid battery (LAB) manufacturing. This study introduces an energy management methodology to address the electricity consumption in lead-acid battery plants, improving efficiency standards. The “equivalent battery production” is introduced to define the energy performance criteria to be met in the different production sections of the battery plant. The methodology combines the guidelines of the ISO 50001 standard with the energy management framework for manufacturing plants. The result is a structured approach for detecting inefficiencies and pinpointing their sources. The management methodology was implemented during 2016. In the formation area 222 MWh were saved during 2016. This saving accounts for 3.9% less electricity than forecasted by the energy baseline of the area. Additionally, the emission of some 40 tCO2.eq. associated with the generation of the electricity production were saved. Moreover, at plant level 424 MWh were saved, which account for 3.6% less electricity than forecasted by the energy baseline of the plant. In total, around 76 tCO2.eq. were saved as a result of the electricity savings in the plant.Sagastume, Alexis-0000-0003-0188-7101-600Cabello Eras, Juan José-0000-0003-0949-0862-600Sousa Santos, Vladimir-will be generated-orcid-0000-0001-8808-1914-600Hernández Herrera, HernánHens, Luc-0000-0003-4881-9317-600Vandecasteele, CarloengUniversidad de la CostaCC0 1.0 Universalhttp://creativecommons.org/publicdomain/zero/1.0/info:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Lead-acid batteryEnergy efficiencyEnergy managementBattery productionElectricity management in the production of lead-acid batteries: the industrial case of a production plant in ColombiaPre-Publicaciónhttp://purl.org/coar/resource_type/c_816bTextinfo:eu-repo/semantics/preprinthttp://purl.org/redcol/resource_type/ARTOTRinfo:eu-repo/semantics/acceptedVersionPublicationORIGINALElectricity management in the production of lead.pdfElectricity management in the production of lead.pdfapplication/pdf75532https://repositorio.cuc.edu.co/bitstreams/cd749baf-6ad4-4f73-ba6c-00116ea9b195/download28fa4c3eb7451ebdb199e58fce5fa22bMD51CC-LICENSElicense_rdflicense_rdfapplication/rdf+xml; charset=utf-8701https://repositorio.cuc.edu.co/bitstreams/0e0bde75-25a6-45bb-8a13-ac0b8eeb52d3/download42fd4ad1e89814f5e4a476b409eb708cMD52LICENSElicense.txtlicense.txttext/plain; charset=utf-81748https://repositorio.cuc.edu.co/bitstreams/51048d5a-5167-4d1f-943e-1c4ce2bb6a16/download8a4605be74aa9ea9d79846c1fba20a33MD53THUMBNAILElectricity management in the production of lead.pdf.jpgElectricity management in the production of lead.pdf.jpgimage/jpeg55447https://repositorio.cuc.edu.co/bitstreams/aa1c43c7-c87a-46e7-abaf-06dd01acb7d4/download528f565f7353bef6c343f8a39fc75633MD55TEXTElectricity management in the production of lead.pdf.txtElectricity management in the production of lead.pdf.txttext/plain1575https://repositorio.cuc.edu.co/bitstreams/000ca110-d327-47b0-9d93-e8c83bfd1ef5/download07cb27c6800b54a2739adae04e7aeb9dMD5611323/5426oai:repositorio.cuc.edu.co:11323/54262024-09-17 12:44:13.855http://creativecommons.org/publicdomain/zero/1.0/CC0 1.0 Universalopen.accesshttps://repositorio.cuc.edu.coRepositorio de la Universidad de la Costa CUCrepdigital@cuc.edu.coTk9URTogUExBQ0UgWU9VUiBPV04gTElDRU5TRSBIRVJFClRoaXMgc2FtcGxlIGxpY2Vuc2UgaXMgcHJvdmlkZWQgZm9yIGluZm9ybWF0aW9uYWwgcHVycG9zZXMgb25seS4KCk5PTi1FWENMVVNJVkUgRElTVFJJQlVUSU9OIExJQ0VOU0UKCkJ5IHNpZ25pbmcgYW5kIHN1Ym1pdHRpbmcgdGhpcyBsaWNlbnNlLCB5b3UgKHRoZSBhdXRob3Iocykgb3IgY29weXJpZ2h0Cm93bmVyKSBncmFudHMgdG8gRFNwYWNlIFVuaXZlcnNpdHkgKERTVSkgdGhlIG5vbi1leGNsdXNpdmUgcmlnaHQgdG8gcmVwcm9kdWNlLAp0cmFuc2xhdGUgKGFzIGRlZmluZWQgYmVsb3cpLCBhbmQvb3IgZGlzdHJpYnV0ZSB5b3VyIHN1Ym1pc3Npb24gKGluY2x1ZGluZwp0aGUgYWJzdHJhY3QpIHdvcmxkd2lkZSBpbiBwcmludCBhbmQgZWxlY3Ryb25pYyBmb3JtYXQgYW5kIGluIGFueSBtZWRpdW0sCmluY2x1ZGluZyBidXQgbm90IGxpbWl0ZWQgdG8gYXVkaW8gb3IgdmlkZW8uCgpZb3UgYWdyZWUgdGhhdCBEU1UgbWF5LCB3aXRob3V0IGNoYW5naW5nIHRoZSBjb250ZW50LCB0cmFuc2xhdGUgdGhlCnN1Ym1pc3Npb24gdG8gYW55IG1lZGl1bSBvciBmb3JtYXQgZm9yIHRoZSBwdXJwb3NlIG9mIHByZXNlcnZhdGlvbi4KCllvdSBhbHNvIGFncmVlIHRoYXQgRFNVIG1heSBrZWVwIG1vcmUgdGhhbiBvbmUgY29weSBvZiB0aGlzIHN1Ym1pc3Npb24gZm9yCnB1cnBvc2VzIG9mIHNlY3VyaXR5LCBiYWNrLXVwIGFuZCBwcmVzZXJ2YXRpb24uCgpZb3UgcmVwcmVzZW50IHRoYXQgdGhlIHN1Ym1pc3Npb24gaXMgeW91ciBvcmlnaW5hbCB3b3JrLCBhbmQgdGhhdCB5b3UgaGF2ZQp0aGUgcmlnaHQgdG8gZ3JhbnQgdGhlIHJpZ2h0cyBjb250YWluZWQgaW4gdGhpcyBsaWNlbnNlLiBZb3UgYWxzbyByZXByZXNlbnQKdGhhdCB5b3VyIHN1Ym1pc3Npb24gZG9lcyBub3QsIHRvIHRoZSBiZXN0IG9mIHlvdXIga25vd2xlZGdlLCBpbmZyaW5nZSB1cG9uCmFueW9uZSdzIGNvcHlyaWdodC4KCklmIHRoZSBzdWJtaXNzaW9uIGNvbnRhaW5zIG1hdGVyaWFsIGZvciB3aGljaCB5b3UgZG8gbm90IGhvbGQgY29weXJpZ2h0LAp5b3UgcmVwcmVzZW50IHRoYXQgeW91IGhhdmUgb2J0YWluZWQgdGhlIHVucmVzdHJpY3RlZCBwZXJtaXNzaW9uIG9mIHRoZQpjb3B5cmlnaHQgb3duZXIgdG8gZ3JhbnQgRFNVIHRoZSByaWdodHMgcmVxdWlyZWQgYnkgdGhpcyBsaWNlbnNlLCBhbmQgdGhhdApzdWNoIHRoaXJkLXBhcnR5IG93bmVkIG1hdGVyaWFsIGlzIGNsZWFybHkgaWRlbnRpZmllZCBhbmQgYWNrbm93bGVkZ2VkCndpdGhpbiB0aGUgdGV4dCBvciBjb250ZW50IG9mIHRoZSBzdWJtaXNzaW9uLgoKSUYgVEhFIFNVQk1JU1NJT04gSVMgQkFTRUQgVVBPTiBXT1JLIFRIQVQgSEFTIEJFRU4gU1BPTlNPUkVEIE9SIFNVUFBPUlRFRApCWSBBTiBBR0VOQ1kgT1IgT1JHQU5JWkFUSU9OIE9USEVSIFRIQU4gRFNVLCBZT1UgUkVQUkVTRU5UIFRIQVQgWU9VIEhBVkUKRlVMRklMTEVEIEFOWSBSSUdIVCBPRiBSRVZJRVcgT1IgT1RIRVIgT0JMSUdBVElPTlMgUkVRVUlSRUQgQlkgU1VDSApDT05UUkFDVCBPUiBBR1JFRU1FTlQuCgpEU1Ugd2lsbCBjbGVhcmx5IGlkZW50aWZ5IHlvdXIgbmFtZShzKSBhcyB0aGUgYXV0aG9yKHMpIG9yIG93bmVyKHMpIG9mIHRoZQpzdWJtaXNzaW9uLCBhbmQgd2lsbCBub3QgbWFrZSBhbnkgYWx0ZXJhdGlvbiwgb3RoZXIgdGhhbiBhcyBhbGxvd2VkIGJ5IHRoaXMKbGljZW5zZSwgdG8geW91ciBzdWJtaXNzaW9uLgo=