Electricity management in the production of leadaAcid batteries: the industrial case of a production plant in Colombia

Electricity stands as the main energy used for lead-acid battery (LAB) manufacturing. This study introduces an energy management methodology to address the electricity consumption in lead-acid battery plants, improving efficiency standards. The “equivalent battery production” is introduced to define...

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Autores:
Sagastume Gutierrez, Alexis
Cabello Eras, Juan Jose
Sousa Santos, Vladimir
Hernández Herrera, Hernán
Hens, Luc M.A
Vandecasteele, Carlo H.A.
Tipo de recurso:
Article of journal
Fecha de publicación:
2018
Institución:
Corporación Universidad de la Costa
Repositorio:
REDICUC - Repositorio CUC
Idioma:
eng
OAI Identifier:
oai:repositorio.cuc.edu.co:11323/999
Acceso en línea:
https://hdl.handle.net/11323/999
https://doi.org/10.1016/j.jclepro.2018.07.105
https://repositorio.cuc.edu.co/
Palabra clave:
Battery production
Energy efficiency
Energy management
Lead-acid battery
Rights
openAccess
License
Atribución – No comercial – Compartir igual
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dc.title.eng.fl_str_mv Electricity management in the production of leadaAcid batteries: the industrial case of a production plant in Colombia
title Electricity management in the production of leadaAcid batteries: the industrial case of a production plant in Colombia
spellingShingle Electricity management in the production of leadaAcid batteries: the industrial case of a production plant in Colombia
Battery production
Energy efficiency
Energy management
Lead-acid battery
title_short Electricity management in the production of leadaAcid batteries: the industrial case of a production plant in Colombia
title_full Electricity management in the production of leadaAcid batteries: the industrial case of a production plant in Colombia
title_fullStr Electricity management in the production of leadaAcid batteries: the industrial case of a production plant in Colombia
title_full_unstemmed Electricity management in the production of leadaAcid batteries: the industrial case of a production plant in Colombia
title_sort Electricity management in the production of leadaAcid batteries: the industrial case of a production plant in Colombia
dc.creator.fl_str_mv Sagastume Gutierrez, Alexis
Cabello Eras, Juan Jose
Sousa Santos, Vladimir
Hernández Herrera, Hernán
Hens, Luc M.A
Vandecasteele, Carlo H.A.
dc.contributor.author.spa.fl_str_mv Sagastume Gutierrez, Alexis
Cabello Eras, Juan Jose
Sousa Santos, Vladimir
Hernández Herrera, Hernán
Hens, Luc M.A
Vandecasteele, Carlo H.A.
dc.subject.eng.fl_str_mv Battery production
Energy efficiency
Energy management
Lead-acid battery
topic Battery production
Energy efficiency
Energy management
Lead-acid battery
description Electricity stands as the main energy used for lead-acid battery (LAB) manufacturing. This study introduces an energy management methodology to address the electricity consumption in lead-acid battery plants, improving efficiency standards. The “equivalent battery production” is introduced to define the energy performance criteria to be met in the different production sections of the battery plant. The methodology combines the guidelines of the ISO 50001 standard with the energy management framework for manufacturing plants. The result is a structured approach for detecting inefficiencies and pinpointing their sources. The management methodology was implemented during 2016. In the formation area 222 MWh were saved during 2016. This saving accounts for 3.9% less electricity than forecasted by the energy baseline of the area. Additionally, the emission of some 40 tCO2.eq. associated with the generation of the electricity production were saved. Moreover, at plant level 424 MWh were saved, which account for 3.6% less electricity than forecasted by the energy baseline of the plant. In total, around 76 tCO2.eq. were saved as a result of the electricity savings in the plant.
publishDate 2018
dc.date.accessioned.none.fl_str_mv 2018-11-14T20:21:13Z
dc.date.available.none.fl_str_mv 2018-11-14T20:21:13Z
dc.date.issued.none.fl_str_mv 2018-07-06
dc.type.spa.fl_str_mv Artículo de revista
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dc.identifier.issn.spa.fl_str_mv 09596526
dc.identifier.uri.spa.fl_str_mv https://hdl.handle.net/11323/999
dc.identifier.doi.spa.fl_str_mv https://doi.org/10.1016/j.jclepro.2018.07.105
dc.identifier.instname.spa.fl_str_mv Corporación Universidad de la Costa
dc.identifier.reponame.spa.fl_str_mv REDICUC - Repositorio CUC
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identifier_str_mv 09596526
Corporación Universidad de la Costa
REDICUC - Repositorio CUC
url https://hdl.handle.net/11323/999
https://doi.org/10.1016/j.jclepro.2018.07.105
https://repositorio.cuc.edu.co/
dc.language.iso.none.fl_str_mv eng
language eng
dc.rights.spa.fl_str_mv Atribución – No comercial – Compartir igual
dc.rights.accessrights.spa.fl_str_mv info:eu-repo/semantics/openAccess
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rights_invalid_str_mv Atribución – No comercial – Compartir igual
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eu_rights_str_mv openAccess
dc.publisher.spa.fl_str_mv Journal Of Cleaner Production
institution Corporación Universidad de la Costa
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spelling Sagastume Gutierrez, AlexisCabello Eras, Juan JoseSousa Santos, VladimirHernández Herrera, HernánHens, Luc M.AVandecasteele, Carlo H.A.2018-11-14T20:21:13Z2018-11-14T20:21:13Z2018-07-0609596526https://hdl.handle.net/11323/999https://doi.org/10.1016/j.jclepro.2018.07.105Corporación Universidad de la CostaREDICUC - Repositorio CUChttps://repositorio.cuc.edu.co/Electricity stands as the main energy used for lead-acid battery (LAB) manufacturing. This study introduces an energy management methodology to address the electricity consumption in lead-acid battery plants, improving efficiency standards. The “equivalent battery production” is introduced to define the energy performance criteria to be met in the different production sections of the battery plant. The methodology combines the guidelines of the ISO 50001 standard with the energy management framework for manufacturing plants. The result is a structured approach for detecting inefficiencies and pinpointing their sources. The management methodology was implemented during 2016. In the formation area 222 MWh were saved during 2016. This saving accounts for 3.9% less electricity than forecasted by the energy baseline of the area. Additionally, the emission of some 40 tCO2.eq. associated with the generation of the electricity production were saved. Moreover, at plant level 424 MWh were saved, which account for 3.6% less electricity than forecasted by the energy baseline of the plant. In total, around 76 tCO2.eq. were saved as a result of the electricity savings in the plant.Sagastume Gutierrez, Alexis-0000-0003-0188-7101-600Cabello Eras, Juan Jose-0000-0003-0949-0862-600Sousa Santos, Vladimir-0000-0001-8808-1914-600Hernández Herrera, Hernán-58d88f35-9436-4667-9a65-ef085f0b59f9-0Hens, Luc M.A-37d0fd0b-f4f6-471e-be65-6598bab2137f-0Vandecasteele, Carlo H.A.-58ad29dd-fa39-49e7-ab89-c9e83ba162ff-0engJournal Of Cleaner ProductionAtribución – No comercial – Compartir igualinfo:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Battery productionEnergy efficiencyEnergy managementLead-acid batteryElectricity management in the production of leadaAcid batteries: the industrial case of a production plant in ColombiaArtículo de revistahttp://purl.org/coar/resource_type/c_6501http://purl.org/coar/resource_type/c_2df8fbb1Textinfo:eu-repo/semantics/articlehttp://purl.org/redcol/resource_type/ARTinfo:eu-repo/semantics/acceptedVersionPublicationORIGINALElectricity Management In The Production.pdfElectricity Management In The Production.pdfapplication/pdf283818https://repositorio.cuc.edu.co/bitstreams/ffc63488-4907-4587-a256-a0b28f833e5d/downloada9a519583324fa663ece75e3af7acdc3MD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81748https://repositorio.cuc.edu.co/bitstreams/777041ca-6fb1-4762-a43b-2a067324a6c7/download8a4605be74aa9ea9d79846c1fba20a33MD52THUMBNAILElectricity Management In The Production.pdf.jpgElectricity Management In The Production.pdf.jpgimage/jpeg44209https://repositorio.cuc.edu.co/bitstreams/ef23f4f4-0c6d-4ec0-8c35-d370a31b91f8/downloaded82147af96b6da69c31671c5c4ea5ccMD54TEXTElectricity Management In The Production.pdf.txtElectricity Management In The Production.pdf.txttext/plain1585https://repositorio.cuc.edu.co/bitstreams/52ff7579-9062-40cc-983c-aafc0e0d66f6/downloadd2e88dba15b86ba728419eb4d200cf6cMD5511323/999oai:repositorio.cuc.edu.co:11323/9992024-09-17 10:56:16.199open.accesshttps://repositorio.cuc.edu.coRepositorio de la Universidad de la Costa CUCrepdigital@cuc.edu.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