Energy savings measures in compressed air systems

Compressed air is one of the most widely used application energies in the industry, such as good transportability, safety, purity, cleanliness, storage capacity and ease of use. In many countries, compressed air systems account for approximately 10% of the industry’s total electricity consumption. D...

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Autores:
Hernández Herrera, Hernan
Silva Ortega, Jorge I
Martínez Diaz, Vicente Leonel
García Sanchez, Zaid
González García, Gilberto
Escorcia, Sandra M.
Zarate, Habid E.
Tipo de recurso:
Article of journal
Fecha de publicación:
2020
Institución:
Corporación Universidad de la Costa
Repositorio:
REDICUC - Repositorio CUC
Idioma:
eng
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oai:repositorio.cuc.edu.co:11323/6206
Acceso en línea:
https://hdl.handle.net/11323/6206
https://doi.org/10.32479/ijeep.9059
https://repositorio.cuc.edu.co/
Palabra clave:
Compressed air systems
Electricity consumption
Energy efficiency
Energy savings
Rights
openAccess
License
CC0 1.0 Universal
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oai_identifier_str oai:repositorio.cuc.edu.co:11323/6206
network_acronym_str RCUC2
network_name_str REDICUC - Repositorio CUC
repository_id_str
dc.title.spa.fl_str_mv Energy savings measures in compressed air systems
title Energy savings measures in compressed air systems
spellingShingle Energy savings measures in compressed air systems
Compressed air systems
Electricity consumption
Energy efficiency
Energy savings
title_short Energy savings measures in compressed air systems
title_full Energy savings measures in compressed air systems
title_fullStr Energy savings measures in compressed air systems
title_full_unstemmed Energy savings measures in compressed air systems
title_sort Energy savings measures in compressed air systems
dc.creator.fl_str_mv Hernández Herrera, Hernan
Silva Ortega, Jorge I
Martínez Diaz, Vicente Leonel
García Sanchez, Zaid
González García, Gilberto
Escorcia, Sandra M.
Zarate, Habid E.
dc.contributor.author.spa.fl_str_mv Hernández Herrera, Hernan
Silva Ortega, Jorge I
Martínez Diaz, Vicente Leonel
García Sanchez, Zaid
González García, Gilberto
Escorcia, Sandra M.
Zarate, Habid E.
dc.subject.spa.fl_str_mv Compressed air systems
Electricity consumption
Energy efficiency
Energy savings
topic Compressed air systems
Electricity consumption
Energy efficiency
Energy savings
description Compressed air is one of the most widely used application energies in the industry, such as good transportability, safety, purity, cleanliness, storage capacity and ease of use. In many countries, compressed air systems account for approximately 10% of the industry’s total electricity consumption. Despite all its advantages, compressed air is expensive, only between 10% and 30% of the energy consumed reaches the point of final use. Energy is lost as heat, leaks, pressure drop, misuse, among others. Energy efficiency measures such as: reducing compressor pressure, lowering air inlet temperature, adequate storage capacity, recovering residual heat from the air compressor and reducing leakage, can produce energy savings between 20% and 60%, with an average return on investment lower than 2 years. This paper analyzes the main energy efficiency measures that can be applied in the CASs, the potential energy savings, implementation costs and return rate of each of them are being calculated giving a necessary tool for companies in their objectives to reduce greenhouse gas emissions and energy consumption.
publishDate 2020
dc.date.accessioned.none.fl_str_mv 2020-04-17T00:04:44Z
dc.date.available.none.fl_str_mv 2020-04-17T00:04:44Z
dc.date.issued.none.fl_str_mv 2020-02-20
dc.type.spa.fl_str_mv Artículo de revista
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dc.type.content.spa.fl_str_mv Text
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dc.type.version.spa.fl_str_mv info:eu-repo/semantics/acceptedVersion
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dc.identifier.issn.spa.fl_str_mv 2146-4553
dc.identifier.uri.spa.fl_str_mv https://hdl.handle.net/11323/6206
dc.identifier.doi.spa.fl_str_mv https://doi.org/10.32479/ijeep.9059
dc.identifier.instname.spa.fl_str_mv Corporación Universidad de la Costa
dc.identifier.reponame.spa.fl_str_mv REDICUC - Repositorio CUC
dc.identifier.repourl.spa.fl_str_mv https://repositorio.cuc.edu.co/
identifier_str_mv 2146-4553
Corporación Universidad de la Costa
REDICUC - Repositorio CUC
url https://hdl.handle.net/11323/6206
https://doi.org/10.32479/ijeep.9059
https://repositorio.cuc.edu.co/
dc.language.iso.none.fl_str_mv eng
language eng
dc.relation.references.spa.fl_str_mv Abdelaziz, E.A., Saidur, R., Mekhilef, S. (2011), A review on energy saving strategies in industrial sector. Renewable and Sustainable Energy Reviews, 15(1), 150-168.
Air Compressor Service. (2010), Compressed Air System Guide Designing Your Compressed Air System Provided as a Service by Kaeser Compressors, Inc., 2010. Available from: http://www. kaeser.com.co.
Anderson, E., Arfwidsson, O., Thollander, P. (2018), Benchmarking energy performance of industrial small and medium-sized enterprises using an energy efficiency index: Results based on an energy audit policy program. Journal of Cleaner Production, 182, 883-895. Angarita, E.N., Eras, J.J.C., Herrera, H.H., Santos, V.S., Morejón, M.B., Ortega, J.I.S., Gutiérrez, A.S. (2019), Energy planning and management during battery manufacturing. Gestão and Produção, 26(4), e3928.
Anglani, N., Mura, P. (2010), Opportunità di Ottimizzazione dei Consumi Nella Produzione, Distribuzione, Utilizzo Dell’aria Compressa nei Settori Industriali Più Sensi. Report RdS, No. 222.
Benedetti, M., Bertini, I., Introna, V., Ubertini, S. (2018), Explorative study on compressed air systems’ energy efficiency in production and use: First steps towards the creation of a benchmarking system for large and energy-intensive industrial firms. Applied Energy, 227, 436-448.
Bonacina, F., Corsini, A., De Propris, L., Marchegiani, A., Mori, F. (2015), Industrial energy management systems in Italy: State of the art and perspective. Energy Procedia, 82, 562-569.
Bonfàa, F., Salvatorib, S., Benedettic, M., Intronad, V., Ubertinie, S. (2017), Monitoring compressed air systems energy performance in industrial production: Lesson learned from an explorative study in large and energy-intensive industrial firms. Energy Procedia, 143, 396-403.
Bose, J.R., Olson, M.K. (1993), TAPS’s leak detection seeks greater precision. Oil and Gas Journal, 91(14), 14.
Broniszewski, M., Werle, S. (2018), The Study on the Heat Recovery from Air Compressors. In: E3S Web of Conferences, No. 70, 03001 EDP Sciences.
Castellanos, L.M., Hernández-Herrera, H., Silva-Ortega, J.I., Martínez Diaz, V.L., García Sanchez, Z. (2019), Potential energy savings and Co2 emissions reduction in Colombia compressed air systems. International Journal of Energy Economics and Policy, 9(6), 71-79.
Cloete, S., le Roux, D., Buhrmann, T. (2013), Reducing Compressed Air Wastage by Installing New Technology in Underground Mines. South Africa: 2013 Proceedings of the Conference on the Industrial and Commercial Use of Energy, ICUE.
Correa, J., Borroto, A., González, R., Curbelo, M., Díaz, A.M. (2014), Diseño y aplicación de un procedimiento para la planificación energética según la NC-ISO 50001: 2011. Ingeniería Energética, 35(1), 38-47.
Corsini, A., De Propris, L., Feudo, S., Stefanato, M. (2015), Assessment of a diagnostic procedure for the monitoring and control of industrial processes. Energy Procedia, 75, 1772-1778.
Dindorf, R. (2012), Estimating potential energy savings in compressed air systems. Procedia Engineering, 39, 204-211.
DoE, U.S. (1998), Improving Compressed Air System Performance, a Sourcebook for Industry. Washington, DC: Prepared for the US Department of Energy, Motor Challenge Program by Lawrence Berkeley National Laboratory (LBNL) and Resource Dynamics Corporation (RDC).
dos Santos Mascarenhas, J., Chowdhury, H., Thirugnanasambandam, M., Chowdhury, T., Saidur, R. (2019), Energy, exergy, sustainability, and emission analysis of industrial air compressors. Journal of Cleaner Production, 231, 183-195.
Dudić, S., Ignjatović, I., Šešlija, D., Blagojević, V., Stojiljković, M. (2012), Leakage quantification of compressed air using ultrasound and infrared thermography. Measurement, 45(7), 1689-1694.
Eras, J.J.C., Gutiérrez, A.S., Santos, V.S., Herrera, H.H., Morejón, M.B., Ortega, J.S., Vandecasteele, C. (2019), Energy management in the formation of light, starter, and ignition lead-acid batteries. Energy Efficiency, 12(5), 1219-1236.
European Commission. (2009), Reference Document on Best Available Techniques for Energy Efficiency. Available from: http://www. eippcb.jrc.ec.europa.eu.
Festel, G., Würmseher, M. (2014), Benchmarking of energy and utility infrastructures in industrial parks. Journal of Cleaner Production, 70, 15-26.
Fleiter, T., Hirzel, S., Worrell, E. (2012), The characteristics of energyefficiency measures a neglected dimension. Energy Policy, 51, 502-513.
Goldstein, D., Almaguer, J.A. (2013), Developing a Suite of Energy Performance Indicators (EnPIs) to Optimize Outcomes. Washington, DC: Proceedings of the 2013 ACEEE Summer Study on Energy Efficiency in Industry, American Council for an Energy-Efficient Economy.
Goodarzia, G., Dehghani, S., Akbarzadeh, A., Date, A. (2017), Energy saving opportunities in air drying process in high-pressure compressors. Energy Procedia, 110, 428-433.
Gopalakrishnan, B., Ramamoorthy, K., Crowe, E., Chaudhari, S., Latif, H. (2014), A structured approach for facilitating the implementation of ISO 50001 standard in the manufacturing sector. Sustainable Energy Technologies and Assessments, 7, 154-165.
Huang, B., Jian, Q., Luo, L., Zhao, J. (2017), Experimental study of enhancing heating performance of the air-source heat pump by using a novel heat recovery device designed for reusing the energy of the compressor shell. Energy Conversion and Management, 138, 38-44.
ISO. 50001. (2011), Energy Management Systems--Requirements with Guidance for Use. United Kingdom: International Organization for Standardization.
Kanneganti, H., Gopalakrishnan, B., Crowe, E., Al-Shebeeb, O., Yelamanchi, T., Nimbarte, A., Abolhassani, A. (2017), Specification of energy assessment methodologies to satisfy ISO 50001 energy management standard. Sustainable Energy Technologies and Assessments, 23, 121-135.
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Kluczek, A., Olszewski, P. (2017), Energy audits in industrial processes. Journal of Cleaner Production, 142, 3437-3453.
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Mousavi, S., Kara, S., Kornfeld, B. (2014), Energy efficiency of compressed air systems. Procedia Cirp, 15, 313-318.
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spelling Hernández Herrera, HernanSilva Ortega, Jorge IMartínez Diaz, Vicente LeonelGarcía Sanchez, ZaidGonzález García, GilbertoEscorcia, Sandra M.Zarate, Habid E.2020-04-17T00:04:44Z2020-04-17T00:04:44Z2020-02-202146-4553https://hdl.handle.net/11323/6206https://doi.org/10.32479/ijeep.9059Corporación Universidad de la CostaREDICUC - Repositorio CUChttps://repositorio.cuc.edu.co/Compressed air is one of the most widely used application energies in the industry, such as good transportability, safety, purity, cleanliness, storage capacity and ease of use. In many countries, compressed air systems account for approximately 10% of the industry’s total electricity consumption. Despite all its advantages, compressed air is expensive, only between 10% and 30% of the energy consumed reaches the point of final use. Energy is lost as heat, leaks, pressure drop, misuse, among others. Energy efficiency measures such as: reducing compressor pressure, lowering air inlet temperature, adequate storage capacity, recovering residual heat from the air compressor and reducing leakage, can produce energy savings between 20% and 60%, with an average return on investment lower than 2 years. This paper analyzes the main energy efficiency measures that can be applied in the CASs, the potential energy savings, implementation costs and return rate of each of them are being calculated giving a necessary tool for companies in their objectives to reduce greenhouse gas emissions and energy consumption.Hernández Herrera, Hernan-will be generated-orcid-0000-0002-6035-245X-600Silva Ortega, Jorge I-will be generated-orcid-0000-0002-7813-0142-600Martínez Diaz, Vicente LeonelGarcía Sanchez, ZaidGonzález García, GilbertoEscorcia, Sandra M.Zarate, Habid E.engInternational Journal of Energy Economics and PolicyCC0 1.0 Universalhttp://creativecommons.org/publicdomain/zero/1.0/info:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Compressed air systemsElectricity consumptionEnergy efficiencyEnergy savingsEnergy savings measures in compressed air systemsArtículo de revistahttp://purl.org/coar/resource_type/c_6501http://purl.org/coar/resource_type/c_2df8fbb1Textinfo:eu-repo/semantics/articlehttp://purl.org/redcol/resource_type/ARTinfo:eu-repo/semantics/acceptedVersionAbdelaziz, E.A., Saidur, R., Mekhilef, S. (2011), A review on energy saving strategies in industrial sector. Renewable and Sustainable Energy Reviews, 15(1), 150-168.Air Compressor Service. (2010), Compressed Air System Guide Designing Your Compressed Air System Provided as a Service by Kaeser Compressors, Inc., 2010. Available from: http://www. kaeser.com.co.Anderson, E., Arfwidsson, O., Thollander, P. (2018), Benchmarking energy performance of industrial small and medium-sized enterprises using an energy efficiency index: Results based on an energy audit policy program. Journal of Cleaner Production, 182, 883-895. Angarita, E.N., Eras, J.J.C., Herrera, H.H., Santos, V.S., Morejón, M.B., Ortega, J.I.S., Gutiérrez, A.S. (2019), Energy planning and management during battery manufacturing. Gestão and Produção, 26(4), e3928.Anglani, N., Mura, P. (2010), Opportunità di Ottimizzazione dei Consumi Nella Produzione, Distribuzione, Utilizzo Dell’aria Compressa nei Settori Industriali Più Sensi. Report RdS, No. 222.Benedetti, M., Bertini, I., Introna, V., Ubertini, S. (2018), Explorative study on compressed air systems’ energy efficiency in production and use: First steps towards the creation of a benchmarking system for large and energy-intensive industrial firms. Applied Energy, 227, 436-448.Bonacina, F., Corsini, A., De Propris, L., Marchegiani, A., Mori, F. (2015), Industrial energy management systems in Italy: State of the art and perspective. Energy Procedia, 82, 562-569.Bonfàa, F., Salvatorib, S., Benedettic, M., Intronad, V., Ubertinie, S. (2017), Monitoring compressed air systems energy performance in industrial production: Lesson learned from an explorative study in large and energy-intensive industrial firms. Energy Procedia, 143, 396-403.Bose, J.R., Olson, M.K. (1993), TAPS’s leak detection seeks greater precision. Oil and Gas Journal, 91(14), 14.Broniszewski, M., Werle, S. (2018), The Study on the Heat Recovery from Air Compressors. In: E3S Web of Conferences, No. 70, 03001 EDP Sciences.Castellanos, L.M., Hernández-Herrera, H., Silva-Ortega, J.I., Martínez Diaz, V.L., García Sanchez, Z. (2019), Potential energy savings and Co2 emissions reduction in Colombia compressed air systems. International Journal of Energy Economics and Policy, 9(6), 71-79.Cloete, S., le Roux, D., Buhrmann, T. (2013), Reducing Compressed Air Wastage by Installing New Technology in Underground Mines. South Africa: 2013 Proceedings of the Conference on the Industrial and Commercial Use of Energy, ICUE.Correa, J., Borroto, A., González, R., Curbelo, M., Díaz, A.M. (2014), Diseño y aplicación de un procedimiento para la planificación energética según la NC-ISO 50001: 2011. Ingeniería Energética, 35(1), 38-47.Corsini, A., De Propris, L., Feudo, S., Stefanato, M. (2015), Assessment of a diagnostic procedure for the monitoring and control of industrial processes. Energy Procedia, 75, 1772-1778.Dindorf, R. (2012), Estimating potential energy savings in compressed air systems. Procedia Engineering, 39, 204-211.DoE, U.S. (1998), Improving Compressed Air System Performance, a Sourcebook for Industry. Washington, DC: Prepared for the US Department of Energy, Motor Challenge Program by Lawrence Berkeley National Laboratory (LBNL) and Resource Dynamics Corporation (RDC).dos Santos Mascarenhas, J., Chowdhury, H., Thirugnanasambandam, M., Chowdhury, T., Saidur, R. (2019), Energy, exergy, sustainability, and emission analysis of industrial air compressors. Journal of Cleaner Production, 231, 183-195.Dudić, S., Ignjatović, I., Šešlija, D., Blagojević, V., Stojiljković, M. (2012), Leakage quantification of compressed air using ultrasound and infrared thermography. Measurement, 45(7), 1689-1694.Eras, J.J.C., Gutiérrez, A.S., Santos, V.S., Herrera, H.H., Morejón, M.B., Ortega, J.S., Vandecasteele, C. (2019), Energy management in the formation of light, starter, and ignition lead-acid batteries. Energy Efficiency, 12(5), 1219-1236.European Commission. (2009), Reference Document on Best Available Techniques for Energy Efficiency. Available from: http://www. eippcb.jrc.ec.europa.eu.Festel, G., Würmseher, M. (2014), Benchmarking of energy and utility infrastructures in industrial parks. Journal of Cleaner Production, 70, 15-26.Fleiter, T., Hirzel, S., Worrell, E. (2012), The characteristics of energyefficiency measures a neglected dimension. Energy Policy, 51, 502-513.Goldstein, D., Almaguer, J.A. (2013), Developing a Suite of Energy Performance Indicators (EnPIs) to Optimize Outcomes. Washington, DC: Proceedings of the 2013 ACEEE Summer Study on Energy Efficiency in Industry, American Council for an Energy-Efficient Economy.Goodarzia, G., Dehghani, S., Akbarzadeh, A., Date, A. (2017), Energy saving opportunities in air drying process in high-pressure compressors. Energy Procedia, 110, 428-433.Gopalakrishnan, B., Ramamoorthy, K., Crowe, E., Chaudhari, S., Latif, H. (2014), A structured approach for facilitating the implementation of ISO 50001 standard in the manufacturing sector. Sustainable Energy Technologies and Assessments, 7, 154-165.Huang, B., Jian, Q., Luo, L., Zhao, J. (2017), Experimental study of enhancing heating performance of the air-source heat pump by using a novel heat recovery device designed for reusing the energy of the compressor shell. Energy Conversion and Management, 138, 38-44.ISO. 50001. (2011), Energy Management Systems--Requirements with Guidance for Use. United Kingdom: International Organization for Standardization.Kanneganti, H., Gopalakrishnan, B., Crowe, E., Al-Shebeeb, O., Yelamanchi, T., Nimbarte, A., Abolhassani, A. (2017), Specification of energy assessment methodologies to satisfy ISO 50001 energy management standard. Sustainable Energy Technologies and Assessments, 23, 121-135.Kaya, D., Phelan, P., Chau, D., Ibrahim, S.H. (2002), Energy conservation in compressed air systems. 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