Linear programming model for production costminimization at a rice crop products manufacturer

Companies in general must establish processes that generate profitabil-ity at lower costs. Manufacturing of rice crop protection products requires majorinvestments and resource planning, including infrastructure, raw materials, tech-nology, human resources, tests and trials, among others, which repr...

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Autores:
Coronado-Hernández, Jairo R.
Olarte Jiménez, Leonardo J
Herrera Fontalvo, Zulmeira
Cómbita Niño, Johana
Tipo de recurso:
Article of journal
Fecha de publicación:
2021
Institución:
Corporación Universidad de la Costa
Repositorio:
REDICUC - Repositorio CUC
Idioma:
eng
OAI Identifier:
oai:repositorio.cuc.edu.co:11323/9230
Acceso en línea:
https://hdl.handle.net/11323/9230
https://doi.org/10.1007/978-3-030-86702-7_29
https://repositorio.cuc.edu.co/
Palabra clave:
Lineal programming
Rice crop
Production
Cost reduction
Production planning
Rights
embargoedAccess
License
© 2021 Springer Nature Switzerland AG
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dc.title.eng.fl_str_mv Linear programming model for production costminimization at a rice crop products manufacturer
title Linear programming model for production costminimization at a rice crop products manufacturer
spellingShingle Linear programming model for production costminimization at a rice crop products manufacturer
Lineal programming
Rice crop
Production
Cost reduction
Production planning
title_short Linear programming model for production costminimization at a rice crop products manufacturer
title_full Linear programming model for production costminimization at a rice crop products manufacturer
title_fullStr Linear programming model for production costminimization at a rice crop products manufacturer
title_full_unstemmed Linear programming model for production costminimization at a rice crop products manufacturer
title_sort Linear programming model for production costminimization at a rice crop products manufacturer
dc.creator.fl_str_mv Coronado-Hernández, Jairo R.
Olarte Jiménez, Leonardo J
Herrera Fontalvo, Zulmeira
Cómbita Niño, Johana
dc.contributor.author.spa.fl_str_mv Coronado-Hernández, Jairo R.
Olarte Jiménez, Leonardo J
Herrera Fontalvo, Zulmeira
Cómbita Niño, Johana
dc.subject.proposal.eng.fl_str_mv Lineal programming
Rice crop
Production
Cost reduction
Production planning
topic Lineal programming
Rice crop
Production
Cost reduction
Production planning
description Companies in general must establish processes that generate profitabil-ity at lower costs. Manufacturing of rice crop protection products requires majorinvestments and resource planning, including infrastructure, raw materials, tech-nology, human resources, tests and trials, among others, which represents a majorchallenge. This paper proposes a methodology that aims to minimize productioncosts taking different factors into consideration. The first section identifies anddescribes the variables required for modeling. In the second section a linear pro-gramming model is formulated to determine the optimal function in terms of costreduction. Lastly, the model was applied at a real company, producing satisfactoryresults in terms of an improved production plan and an 11% cost reduction, whileenabling viewing the variables with greatest impact, such as storage and shift pro-gramming, with cost reductions of 68% and 44%, respectively. The purpose is toassist companies in this industry in applying mathematical programming modelsto solve problems and enable better resource planning to improve profitability
publishDate 2021
dc.date.issued.none.fl_str_mv 2021-09-29
dc.date.accessioned.none.fl_str_mv 2022-06-09T16:04:20Z
dc.date.available.none.fl_str_mv 2022-09-29
2022-06-09T16:04:20Z
dc.type.spa.fl_str_mv Artículo de revista
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dc.identifier.citation.spa.fl_str_mv Coronado-Hernández, J.R., Olarte-Jiménez, L.J., Herrera-Fontalvo, Z., Niño, J.C. (2021). Linear Programming Model for Production Cost Minimization at a Rice Crop Products Manufacturer. In: Figueroa-García, J.C., Díaz-Gutierrez, Y., Gaona-García, E.E., Orjuela-Cañón, A.D. (eds) Applied Computer Sciences in Engineering. WEA 2021. Communications in Computer and Information Science, vol 1431. Springer, Cham. https://doi.org/10.1007/978-3-030-86702-7_29
dc.identifier.issn.spa.fl_str_mv 1865-0929
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dc.identifier.doi.spa.fl_str_mv 10.1007/978-3-030-86702-7_29
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identifier_str_mv Coronado-Hernández, J.R., Olarte-Jiménez, L.J., Herrera-Fontalvo, Z., Niño, J.C. (2021). Linear Programming Model for Production Cost Minimization at a Rice Crop Products Manufacturer. In: Figueroa-García, J.C., Díaz-Gutierrez, Y., Gaona-García, E.E., Orjuela-Cañón, A.D. (eds) Applied Computer Sciences in Engineering. WEA 2021. Communications in Computer and Information Science, vol 1431. Springer, Cham. https://doi.org/10.1007/978-3-030-86702-7_29
1865-0929
10.1007/978-3-030-86702-7_29
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Corporación Universidad de la Costa
REDICUC - Repositorio CUC
url https://hdl.handle.net/11323/9230
https://doi.org/10.1007/978-3-030-86702-7_29
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dc.relation.ispartofjournal.spa.fl_str_mv Communications in Computer and Information Science
dc.relation.references.spa.fl_str_mv 1. Market Research.https://marketresearch.biz/report/crop-protection-chemicals-market/.Accessed 29 Mar 2021
2. Universidad ESAN.https://www.esan.edu.pe/apuntes-empresariales/2016/07/reduccion-de-costos-con-eficiencia/. Accessed 29 Mar 2021
3. Camino Financial.https://www.caminofinancial.com/es/como-reducir-los-costos-de-produccion-de-tu-empresa/. Accessed 29 Mar 2021
4. Paredes Roldán J.: Planificación y control de la producción, 1ra edn. IDIUC, Instituto de Investigación Universidad de Cuenca (2001)
5. Frontoni, E., Marinelli, F., Rosetti, R., Zingaretti, V.: Optimal stock control and procurementby reusing of obsolescences in manufacturing. Comput. Ind. Eng.148(2020).https://doi.org/10.1016/j.cie.2020.106697
6. Peña, I., Santa Cruz, R.: Modelo de Planeación de la Producción para una EmpresaAgroindustrial. Acta Nov.1(2), 181–189 (2001)
7. Cáceres, D., Reyes, J., García, M.: Modelo de Programación Lineal para Planeación de Requerimiento de Materiales. Rev. Tecnológica ESPOL – RTE28, 24–33 (2015)
8. Sabah, B., Nikolay, T., Sylverin, K. T.: Production planning under demand uncertainty usingMonte Carlo simulation approach: a case study in fertilizer industry. In: Proceedings of the2019 International Conference on Industrial Engineering and Systems Management, IESM, pp. 1–5 (2019).https://doi.org/10.1109/IESM45758.2019.8948112
9. Marimin, M., Zavira, R.: Production planning of crude palm oil: a study case at X Co.IOP Conf. Ser.: Earth Environ. Sci.472(1) (2020).https://doi.org/10.1088/1755-1315/472/1/012047
10. Valencia, E.T., Lamouri, S., Pellerin, R., Dubois, P., Moeuf, A.: Production planning inthe fourth industrial revolution: a literature review. IFAC-PapersOnLine52(13), 2158–2163(2019).https://doi.org/10.1016/j.ifacol.2019.11.525
11. Schuh, G., Prote, J.P., Sauermann, F., Franzkoch, B.: Databased prediction of order-specifictransition times. CIRP Ann.68(1), 467–470 (2019).https://doi.org/10.1016/j.cirp.2019.03.008
12. Hahn, G.J., Brandenburg, M.: A sustainable aggregate production planning model for thechemical process industry. Comput. Oper. Res.94, 154–168 (2018).https://doi.org/10.1016/j.cor.2017.12.011
13. Charoenponyarrat, D., Somboonwiwat, T.: Aggregate planning in canned pineapple produc-tion lines. In: 2018 5th International Conference on Industrial Engineering and Applications,ICIEA 2018, pp. 349–354 (2018).https://doi.org/10.1109/IEA.2018.8387123
14. Nahmias, S.: Análisis de la producción y las operaciones, 5ta edn. The McGraw-Hill Companies Inc., Mexico (2007)
15. Schito, J., Moncecchi, D., Raubal, M.: Determining transmission line path alternatives usinga valley-finding algorithm. Comput. Environ. Urban Syst.86(2021).https://doi.org/10.1016/j.compenvurbsys.2020.101571
16. Baykaso ̆glu, A., Özbel, B.K.: Modeling and solving a real-world cutting stock problem in themarble industry via mathematical programming and stochastic diffusion search approaches.Comput. Oper. Res.128(2021).https://doi.org/10.1016/j.cor.2020.105173
17. Prifti, V., Dervishi, I., Dhoska, K., Markja, I., Pramono, A.: Minimization of transport costsin an industrial company through linear programming. IOP Conf. Ser. Mater. Sci. Eng.909(1)(2020).https://doi.org/10.1088/1757-899X/909/1/012040
18. Andres, B., Guzman, E., Poler, R.: A novel MILP model for the production, lot sizing, andscheduling of automotive plastic components on parallel flexible injection machines withsetup common operators. Complexity2021, 1–16 (2021).https://doi.org/10.1155/2021/6667516
19. Yudhatama, J., Hakim, I.M.: Truck assembly line reconfiguration to reduce cycle time withlean manufacturing approach in the Indonesian automotive industry. IOP Conf. Ser. Mater.Sci. Eng.1003(1) (2020).https://doi.org/10.1088/1757-899X/1003/1/012101
20. Bellingeri, A., Gallo, A., Liang, D., Masoero, F., Cabrera, V.E.: Development of a linearprogramming model for the optimal allocation of nutritional resources in a dairy herd. J.Dairy Sci.103(11), 10898–10916 (2020).https://doi.org/10.3168/jds.2020-18157
21. Asmara, S., Rahmawati, W., Suharyatun, S., Wibowo, S.A.: Optimalization of upja revenue(business provider services) rice cultivation using linear programing analysis in seputih ramandistrict, central Lampung. IOP Conf. Ser. Earth Environ. Sci.355(1) (2019).https://doi.org/10.1088/1755-1315/355/1/012087
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spelling Coronado-Hernández, Jairo R.Olarte Jiménez, Leonardo JHerrera Fontalvo, ZulmeiraCómbita Niño, Johana2022-06-09T16:04:20Z2022-09-292022-06-09T16:04:20Z2021-09-29Coronado-Hernández, J.R., Olarte-Jiménez, L.J., Herrera-Fontalvo, Z., Niño, J.C. (2021). Linear Programming Model for Production Cost Minimization at a Rice Crop Products Manufacturer. In: Figueroa-García, J.C., Díaz-Gutierrez, Y., Gaona-García, E.E., Orjuela-Cañón, A.D. (eds) Applied Computer Sciences in Engineering. WEA 2021. Communications in Computer and Information Science, vol 1431. Springer, Cham. https://doi.org/10.1007/978-3-030-86702-7_291865-0929https://hdl.handle.net/11323/9230https://doi.org/10.1007/978-3-030-86702-7_2910.1007/978-3-030-86702-7_291865-0937Corporación Universidad de la CostaREDICUC - Repositorio CUChttps://repositorio.cuc.edu.co/Companies in general must establish processes that generate profitabil-ity at lower costs. Manufacturing of rice crop protection products requires majorinvestments and resource planning, including infrastructure, raw materials, tech-nology, human resources, tests and trials, among others, which represents a majorchallenge. This paper proposes a methodology that aims to minimize productioncosts taking different factors into consideration. The first section identifies anddescribes the variables required for modeling. In the second section a linear pro-gramming model is formulated to determine the optimal function in terms of costreduction. Lastly, the model was applied at a real company, producing satisfactoryresults in terms of an improved production plan and an 11% cost reduction, whileenabling viewing the variables with greatest impact, such as storage and shift pro-gramming, with cost reductions of 68% and 44%, respectively. The purpose is toassist companies in this industry in applying mathematical programming modelsto solve problems and enable better resource planning to improve profitability12 páginasapplication/pdfengSpringerGermany© 2021 Springer Nature Switzerland AGAtribución 4.0 Internacional (CC BY 4.0)https://creativecommons.org/licenses/by/4.0/info:eu-repo/semantics/embargoedAccesshttp://purl.org/coar/access_right/c_f1cfLinear programming model for production costminimization at a rice crop products manufacturerArtículo de revistahttp://purl.org/coar/resource_type/c_6501http://purl.org/coar/resource_type/c_2df8fbb1Textinfo:eu-repo/semantics/articlehttp://purl.org/redcol/resource_type/ARTinfo:eu-repo/semantics/acceptedVersionhttps://link.springer.com/chapter/10.1007/978-3-030-86702-7_29Communications in Computer and Information Science1. Market Research.https://marketresearch.biz/report/crop-protection-chemicals-market/.Accessed 29 Mar 20212. Universidad ESAN.https://www.esan.edu.pe/apuntes-empresariales/2016/07/reduccion-de-costos-con-eficiencia/. Accessed 29 Mar 20213. Camino Financial.https://www.caminofinancial.com/es/como-reducir-los-costos-de-produccion-de-tu-empresa/. Accessed 29 Mar 20214. Paredes Roldán J.: Planificación y control de la producción, 1ra edn. IDIUC, Instituto de Investigación Universidad de Cuenca (2001)5. Frontoni, E., Marinelli, F., Rosetti, R., Zingaretti, V.: Optimal stock control and procurementby reusing of obsolescences in manufacturing. Comput. Ind. Eng.148(2020).https://doi.org/10.1016/j.cie.2020.1066976. Peña, I., Santa Cruz, R.: Modelo de Planeación de la Producción para una EmpresaAgroindustrial. Acta Nov.1(2), 181–189 (2001)7. Cáceres, D., Reyes, J., García, M.: Modelo de Programación Lineal para Planeación de Requerimiento de Materiales. Rev. Tecnológica ESPOL – RTE28, 24–33 (2015)8. Sabah, B., Nikolay, T., Sylverin, K. T.: Production planning under demand uncertainty usingMonte Carlo simulation approach: a case study in fertilizer industry. In: Proceedings of the2019 International Conference on Industrial Engineering and Systems Management, IESM, pp. 1–5 (2019).https://doi.org/10.1109/IESM45758.2019.89481129. Marimin, M., Zavira, R.: Production planning of crude palm oil: a study case at X Co.IOP Conf. Ser.: Earth Environ. Sci.472(1) (2020).https://doi.org/10.1088/1755-1315/472/1/01204710. Valencia, E.T., Lamouri, S., Pellerin, R., Dubois, P., Moeuf, A.: Production planning inthe fourth industrial revolution: a literature review. IFAC-PapersOnLine52(13), 2158–2163(2019).https://doi.org/10.1016/j.ifacol.2019.11.52511. Schuh, G., Prote, J.P., Sauermann, F., Franzkoch, B.: Databased prediction of order-specifictransition times. CIRP Ann.68(1), 467–470 (2019).https://doi.org/10.1016/j.cirp.2019.03.00812. Hahn, G.J., Brandenburg, M.: A sustainable aggregate production planning model for thechemical process industry. Comput. Oper. Res.94, 154–168 (2018).https://doi.org/10.1016/j.cor.2017.12.01113. Charoenponyarrat, D., Somboonwiwat, T.: Aggregate planning in canned pineapple produc-tion lines. In: 2018 5th International Conference on Industrial Engineering and Applications,ICIEA 2018, pp. 349–354 (2018).https://doi.org/10.1109/IEA.2018.838712314. Nahmias, S.: Análisis de la producción y las operaciones, 5ta edn. The McGraw-Hill Companies Inc., Mexico (2007)15. Schito, J., Moncecchi, D., Raubal, M.: Determining transmission line path alternatives usinga valley-finding algorithm. Comput. Environ. Urban Syst.86(2021).https://doi.org/10.1016/j.compenvurbsys.2020.10157116. Baykaso ̆glu, A., Özbel, B.K.: Modeling and solving a real-world cutting stock problem in themarble industry via mathematical programming and stochastic diffusion search approaches.Comput. Oper. Res.128(2021).https://doi.org/10.1016/j.cor.2020.10517317. Prifti, V., Dervishi, I., Dhoska, K., Markja, I., Pramono, A.: Minimization of transport costsin an industrial company through linear programming. IOP Conf. Ser. Mater. Sci. Eng.909(1)(2020).https://doi.org/10.1088/1757-899X/909/1/01204018. Andres, B., Guzman, E., Poler, R.: A novel MILP model for the production, lot sizing, andscheduling of automotive plastic components on parallel flexible injection machines withsetup common operators. Complexity2021, 1–16 (2021).https://doi.org/10.1155/2021/666751619. Yudhatama, J., Hakim, I.M.: Truck assembly line reconfiguration to reduce cycle time withlean manufacturing approach in the Indonesian automotive industry. IOP Conf. Ser. Mater.Sci. Eng.1003(1) (2020).https://doi.org/10.1088/1757-899X/1003/1/01210120. Bellingeri, A., Gallo, A., Liang, D., Masoero, F., Cabrera, V.E.: Development of a linearprogramming model for the optimal allocation of nutritional resources in a dairy herd. J.Dairy Sci.103(11), 10898–10916 (2020).https://doi.org/10.3168/jds.2020-1815721. Asmara, S., Rahmawati, W., Suharyatun, S., Wibowo, S.A.: Optimalization of upja revenue(business provider services) rice cultivation using linear programing analysis in seputih ramandistrict, central Lampung. IOP Conf. Ser. Earth Environ. Sci.355(1) (2019).https://doi.org/10.1088/1755-1315/355/1/0120873463351431Lineal programmingRice cropProductionCost reductionProduction planningPublicationORIGINALCoronado-hernandez-2021-Linear-programming-model-for-produc.pdfCoronado-hernandez-2021-Linear-programming-model-for-produc.pdfapplication/pdf303220https://repositorio.cuc.edu.co/bitstreams/6fe1d79f-d64d-4a5c-97eb-0eda5048e391/download3fb3d7837fbeff4730f269b2d972ce45MD51LICENSElicense.txtlicense.txttext/plain; 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