Causal analysis of the pinion teeth failure in a limestone Reclaimer

This paper presents a causal analysis of an unexpected failure of the pinion teeth of a large reducer installed in a limestone reclaimer which is part of a raw material transportation system of a cement factory. The Montano methodology is applied. It includes a collection of documentation, evidences...

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Autores:
Castellanos, L M
Cabello, J J
Sagastume, A
Martínez, V L
Ortiz, A E
Tipo de recurso:
Article of journal
Fecha de publicación:
2020
Institución:
Corporación Universidad de la Costa
Repositorio:
REDICUC - Repositorio CUC
Idioma:
eng
OAI Identifier:
oai:repositorio.cuc.edu.co:11323/6545
Acceso en línea:
https://hdl.handle.net/11323/6545
https://repositorio.cuc.edu.co/
Palabra clave:
Pinion teeth
Failure in a limestone
Reclaimer
Rights
openAccess
License
CC0 1.0 Universal
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repository_id_str
dc.title.spa.fl_str_mv Causal analysis of the pinion teeth failure in a limestone Reclaimer
title Causal analysis of the pinion teeth failure in a limestone Reclaimer
spellingShingle Causal analysis of the pinion teeth failure in a limestone Reclaimer
Pinion teeth
Failure in a limestone
Reclaimer
title_short Causal analysis of the pinion teeth failure in a limestone Reclaimer
title_full Causal analysis of the pinion teeth failure in a limestone Reclaimer
title_fullStr Causal analysis of the pinion teeth failure in a limestone Reclaimer
title_full_unstemmed Causal analysis of the pinion teeth failure in a limestone Reclaimer
title_sort Causal analysis of the pinion teeth failure in a limestone Reclaimer
dc.creator.fl_str_mv Castellanos, L M
Cabello, J J
Sagastume, A
Martínez, V L
Ortiz, A E
dc.contributor.author.spa.fl_str_mv Castellanos, L M
Cabello, J J
Sagastume, A
Martínez, V L
Ortiz, A E
dc.subject.spa.fl_str_mv Pinion teeth
Failure in a limestone
Reclaimer
topic Pinion teeth
Failure in a limestone
Reclaimer
description This paper presents a causal analysis of an unexpected failure of the pinion teeth of a large reducer installed in a limestone reclaimer which is part of a raw material transportation system of a cement factory. The Montano methodology is applied. It includes a collection of documentation, evidences, evaluation of failure mechanism by visual inspection and some hypothesis and their validation based on the analysis of the material resistance. It is demonstrated that although the teeth of the pinion were made of a suitable material and cemented correctly, they worked overloaded due to the presence of large rocks in the raw material. A resulting increase of contact tensions in the teeth over the allowed limits led to a fatigue failure process which is described in this work. The results of the analysis can be of great interest in order to develop preventive measures and avoid future undesired plant stoppages and economic losses.
publishDate 2020
dc.date.accessioned.none.fl_str_mv 2020-07-13T18:45:04Z
dc.date.available.none.fl_str_mv 2020-07-13T18:45:04Z
dc.date.issued.none.fl_str_mv 2020
dc.type.spa.fl_str_mv Artículo de revista
dc.type.coar.fl_str_mv http://purl.org/coar/resource_type/c_2df8fbb1
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dc.type.content.spa.fl_str_mv Text
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dc.identifier.issn.spa.fl_str_mv 1757-8981
1757-899X
dc.identifier.uri.spa.fl_str_mv https://hdl.handle.net/11323/6545
dc.identifier.doi.spa.fl_str_mv doi:10.1088/1757-899X/844/1/012027
dc.identifier.instname.spa.fl_str_mv Corporación Universidad de la Costa
dc.identifier.reponame.spa.fl_str_mv REDICUC - Repositorio CUC
dc.identifier.repourl.spa.fl_str_mv https://repositorio.cuc.edu.co/
identifier_str_mv 1757-8981
1757-899X
doi:10.1088/1757-899X/844/1/012027
Corporación Universidad de la Costa
REDICUC - Repositorio CUC
url https://hdl.handle.net/11323/6545
https://repositorio.cuc.edu.co/
dc.language.iso.none.fl_str_mv eng
language eng
dc.relation.references.spa.fl_str_mv [1] Asi O. 2006. Fatigue failure of a helical gear in a gear box. Engineering Failure Analysis. 13 1116-1125.
[2] Yadav A. 2012. Different types Failure in gears-A Review. International Journal of Science, Engineering and Technology Research. 5 82-92.
[3] Jotram Patel J, Sahu G, Kumar P. 2015. A study on common failure of gears. International Journal Of Innovative Research In Technology. 6 301-307
[4] Errichello R. 2002. How to analyze gear failures. Journal of Failure Analysis and Prevention, 2, 6 8-16.
[5] Peng C. 2011. Failure analysis of a gear tooth fracture of a rolling mill decelerator. Engineering Failure Analysis. 18,1 25-35
[6] Goytisolo R, Noa J, Hernández H, Cabello M, Alemán G, Consuegra M, Alfonso R, Sagastume P and Morffi A. 2007. Análisis y soluciones de la avería de la criba de la planta de trituración y secado de la empresa “Cementos Cienfuegos SA. Proceeding of 8º Congreso Iberoamericano De Ingeniería Mecánica. Cusco, Perú. Octubre 2007. Available from: http://congreso.pucp.edu.pe/cibim8/pdf/32/32-07.pdf
[7] Mayer C. 1981.Torsional Vibration Problems and Analyses of Cement Industry Drives. IEEE Transactions on Industry Applications. 17,1 81-83
[8] Yunusa A, Kermani M and Labib A. 2017. Investigation of critical failures using root cause analysis methods: Case study of ASH cement PLC. Engineering Failure Analysis, 73, 25-45.
[9] Montano E. 2014. Sistema experto prototipo para análisis de falla en engranes. Universidad Nacional Autónoma De México. Master Thesis. Available on: http://www.ptolomeo.unam.mx:8080/xmlui/bitstream/handle/132.248.52.100/4221/Tesis.pdf?sequ ence=3
[10] González G. 1997. Descifrado Geométrico y Cálculo de la Capacidad de Carga de Engranajes Cilíndricos. Proceeding of 9no Congreso Iberoamericano de Mantenimiento. Lima, Perú. 245-250
[11] International Standard (ISO) 6336. 2006. Calculation of load capacity of spur and helical gears
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spelling Castellanos, L MCabello, J JSagastume, AMartínez, V LOrtiz, A E2020-07-13T18:45:04Z2020-07-13T18:45:04Z20201757-89811757-899Xhttps://hdl.handle.net/11323/6545doi:10.1088/1757-899X/844/1/012027Corporación Universidad de la CostaREDICUC - Repositorio CUChttps://repositorio.cuc.edu.co/This paper presents a causal analysis of an unexpected failure of the pinion teeth of a large reducer installed in a limestone reclaimer which is part of a raw material transportation system of a cement factory. The Montano methodology is applied. It includes a collection of documentation, evidences, evaluation of failure mechanism by visual inspection and some hypothesis and their validation based on the analysis of the material resistance. It is demonstrated that although the teeth of the pinion were made of a suitable material and cemented correctly, they worked overloaded due to the presence of large rocks in the raw material. A resulting increase of contact tensions in the teeth over the allowed limits led to a fatigue failure process which is described in this work. The results of the analysis can be of great interest in order to develop preventive measures and avoid future undesired plant stoppages and economic losses.Castellanos, L MCabello, J JSagastume, AMartínez, V LOrtiz, A EengCC0 1.0 Universalhttp://creativecommons.org/publicdomain/zero/1.0/info:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Pinion teethFailure in a limestoneReclaimerCausal analysis of the pinion teeth failure in a limestone ReclaimerArtículo de revistahttp://purl.org/coar/resource_type/c_6501http://purl.org/coar/resource_type/c_2df8fbb1Textinfo:eu-repo/semantics/articlehttp://purl.org/redcol/resource_type/ARTinfo:eu-repo/semantics/acceptedVersion[1] Asi O. 2006. Fatigue failure of a helical gear in a gear box. Engineering Failure Analysis. 13 1116-1125.[2] Yadav A. 2012. Different types Failure in gears-A Review. International Journal of Science, Engineering and Technology Research. 5 82-92.[3] Jotram Patel J, Sahu G, Kumar P. 2015. A study on common failure of gears. International Journal Of Innovative Research In Technology. 6 301-307[4] Errichello R. 2002. How to analyze gear failures. Journal of Failure Analysis and Prevention, 2, 6 8-16.[5] Peng C. 2011. Failure analysis of a gear tooth fracture of a rolling mill decelerator. Engineering Failure Analysis. 18,1 25-35[6] Goytisolo R, Noa J, Hernández H, Cabello M, Alemán G, Consuegra M, Alfonso R, Sagastume P and Morffi A. 2007. Análisis y soluciones de la avería de la criba de la planta de trituración y secado de la empresa “Cementos Cienfuegos SA. Proceeding of 8º Congreso Iberoamericano De Ingeniería Mecánica. Cusco, Perú. Octubre 2007. Available from: http://congreso.pucp.edu.pe/cibim8/pdf/32/32-07.pdf[7] Mayer C. 1981.Torsional Vibration Problems and Analyses of Cement Industry Drives. IEEE Transactions on Industry Applications. 17,1 81-83[8] Yunusa A, Kermani M and Labib A. 2017. Investigation of critical failures using root cause analysis methods: Case study of ASH cement PLC. Engineering Failure Analysis, 73, 25-45.[9] Montano E. 2014. Sistema experto prototipo para análisis de falla en engranes. Universidad Nacional Autónoma De México. Master Thesis. Available on: http://www.ptolomeo.unam.mx:8080/xmlui/bitstream/handle/132.248.52.100/4221/Tesis.pdf?sequ ence=3[10] González G. 1997. Descifrado Geométrico y Cálculo de la Capacidad de Carga de Engranajes Cilíndricos. Proceeding of 9no Congreso Iberoamericano de Mantenimiento. Lima, Perú. 245-250[11] International Standard (ISO) 6336. 2006. 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