Design of lean manufacturing-based strategies to improve the production process of a metalworking company

The objective of this research is to design strategies based on lean manufacturing principles in order to improve the efficiency of the production process of a metalworking company. Lean manufacturing is a continuous improvement philosophy that aims to eliminate or reduce, through different tools, a...

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Autores:
Valle Mercado, Vanessa
Benitez Acosta, Dayana
Neira Rodado, Dionicio
Cabarcas Reyes, Juan Carlos
Piñeres Castillo, Aurora Patricia
Luz Tortorella, Guilherme
Tipo de recurso:
Article of journal
Fecha de publicación:
2021
Institución:
Corporación Universidad de la Costa
Repositorio:
REDICUC - Repositorio CUC
Idioma:
eng
OAI Identifier:
oai:repositorio.cuc.edu.co:11323/8359
Acceso en línea:
https://hdl.handle.net/11323/8359
https://doi.org/10.1504/IJSOM.2020.10023990
https://repositorio.cuc.edu.co/
Palabra clave:
Manufacturing
Metalworking company
Lean Manufacturing
Fabricación
Empresa metalmecánica
Manufactura esbelta
Mejora continua
Continuous improvement
Rights
embargoedAccess
License
Attribution-NonCommercial-NoDerivatives 4.0 International
id RCUC2_16f3e0860f29a1e2d898e99b9b06215e
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repository_id_str
dc.title.spa.fl_str_mv Design of lean manufacturing-based strategies to improve the production process of a metalworking company
dc.title.translated.spa.fl_str_mv Diseño de estrategias basadas en la manufactura esbelta para mejorar el proceso productivo de una empresa metalmecánica
title Design of lean manufacturing-based strategies to improve the production process of a metalworking company
spellingShingle Design of lean manufacturing-based strategies to improve the production process of a metalworking company
Manufacturing
Metalworking company
Lean Manufacturing
Fabricación
Empresa metalmecánica
Manufactura esbelta
Mejora continua
Continuous improvement
title_short Design of lean manufacturing-based strategies to improve the production process of a metalworking company
title_full Design of lean manufacturing-based strategies to improve the production process of a metalworking company
title_fullStr Design of lean manufacturing-based strategies to improve the production process of a metalworking company
title_full_unstemmed Design of lean manufacturing-based strategies to improve the production process of a metalworking company
title_sort Design of lean manufacturing-based strategies to improve the production process of a metalworking company
dc.creator.fl_str_mv Valle Mercado, Vanessa
Benitez Acosta, Dayana
Neira Rodado, Dionicio
Cabarcas Reyes, Juan Carlos
Piñeres Castillo, Aurora Patricia
Luz Tortorella, Guilherme
dc.contributor.author.spa.fl_str_mv Valle Mercado, Vanessa
Benitez Acosta, Dayana
Neira Rodado, Dionicio
Cabarcas Reyes, Juan Carlos
Piñeres Castillo, Aurora Patricia
Luz Tortorella, Guilherme
dc.subject.spa.fl_str_mv Manufacturing
Metalworking company
Lean Manufacturing
Fabricación
Empresa metalmecánica
Manufactura esbelta
Mejora continua
Continuous improvement
topic Manufacturing
Metalworking company
Lean Manufacturing
Fabricación
Empresa metalmecánica
Manufactura esbelta
Mejora continua
Continuous improvement
description The objective of this research is to design strategies based on lean manufacturing principles in order to improve the efficiency of the production process of a metalworking company. Lean manufacturing is a continuous improvement philosophy that aims to eliminate or reduce, through different tools, all types of waste found in a production process. During the project, a detailed analysis of the production processes was carried out; with operations diagrams, Pareto charts, Ishikawa diagrams, VSM, among others. With these, it was possible to determine the different problems present in anchor rods and clamps production lines. According to the project's progress, each of the improvement strategies was developed, proving its functionality and utility for productivity and cost reduction. Finally, the waste reductions generated by each strategy were calculated, and then the benefits and the investment required for the implementation of the strategies, justified by the cost-benefit analysis.
publishDate 2021
dc.date.accessioned.none.fl_str_mv 2021-06-04T22:32:26Z
dc.date.available.none.fl_str_mv 2021-06-04T22:32:26Z
dc.date.issued.none.fl_str_mv 2021-04-15
dc.date.embargoEnd.none.fl_str_mv 2021-09-15
dc.type.spa.fl_str_mv Artículo de revista
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dc.identifier.doi.spa.fl_str_mv https://doi.org/10.1504/IJSOM.2020.10023990
dc.identifier.instname.spa.fl_str_mv Corporación Universidad de la Costa
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REDICUC - Repositorio CUC
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dc.relation.references.spa.fl_str_mv Arrieta Posada, J.G. Interacción y conexiones entre las técnicas 5s, SMED y Poka Yoke en procesos de mejoramiento continuo (2007) Tecnura, 10 (20), pp. 139-148. Cited 4 times. [online] https://ezproxy.cuc.edu.co:2067/10.14483/22487638.6255
Chen, J.C., Li, Y., Shady, B.D. From value stream mapping toward a lean/sigma continuous improvement process: An industrial case study (2010) International Journal of Production Research, 48 (4), pp. 1069-1086. Cited 128 times. doi: 10.1080/00207540802484911
Choomlucksana, J., Ongsaranakorn, M., Suksabai, P.Improving the Productivity of Sheet Metal Stamping Subassembly Area Using the Application of Lean Manufacturing Principles (Open Access) (2015) Procedia Manufacturing, 2, pp. 102-107. Cited 42 times. http://ezproxy.cuc.edu.co:2147/procedia-manufacturing doi: 10.1016/j.promfg.2015.07.090
Correa, F.G., Soria, E.G., Martínez, J.H., Rebollar, S.R. Implementación de un proyecto de mejora basado en las estrategias lean manufacturing y Six Sigma, Caso de estudio Beachmold México (2009) Rev. Raites, 3 (5), pp. 57-96. July
De Vin, L.J., Jacobsson, L., Odhe, J., Wickberg, A. Lean Production Training for the Manufacturing Industry: Experiences from Karlstad Lean Factory (Open Access) (2017) Procedia Manufacturing, 11, pp. 1019-1026. Cited 8 times. http://ezproxy.cuc.edu.co:2147/procedia-manufacturing doi: 10.1016/j.promfg.2017.07.208
Dora, M., Kumar, M., Van Goubergen, D., Molnar, A., Gellynck, X. Operational performance and critical success factors of lean manufacturing in European food processing SMEs (Open Access) (2013) Trends in Food Science and Technology, 31 (2), pp. 156-164. Cited 100 times. doi: 10.1016/j.tifs.2013.03.002
Enea, M., Piazza, T. Project selection by constrained fuzzy AHP (2004) Fuzzy Optimization and Decision Making, 3 (1), pp. 39-62. Cited 136 times. doi: 10.1023/B:FODM.0000013071.63614.3d
Fullerton, R.R., Kennedy, F.A., Widener, S.K. Lean manufacturing and firm performance: The incremental contribution of lean management accounting practices (2014) Journal of Operations Management, 32 (7-8), pp. 414-428. Cited 182 times. doi: 10.1016/j.jom.2014.09.002
Landinez-Lamadrid, D.C., Ramirez-Ríos, D.G., Neira Rodado, D., Parra Negrete, K., Combita Niño, J. Shapley value: its algorithms and application to supply chains (2017) , 13 (2), pp. 61-69. Cited 4 times. [online]
Melton, T. The benefits of lean manufacturing: What lean thinking has to offer the process industries (2005) Chemical Engineering Research and Design, 83 (6 A), pp. 662-673. Cited 319 times. http://www.elsevier.com/wps/find/journaldescription.cws_home/713871/description#description doi: 10.1205/cherd.04351
Moselhi, O., Deb, B. Project selection considering risk (1993) Construction Management and Economics, 11 (1), pp. 45-52. Cited 35 times. doi: 10.1080/01446199300000063
Nandi, S., Paul, S., Phadtare, M. An AHP-based construction project selection method (2011) Decision, 38 (1), pp. 91-118. Cited 8 times.
Rodado, D.N., Escobar, J.W., García-Cáceres, R.G., Niebles Atencio, F.A. A mathematical model for the product mixing and lot-sizing problem by considering stochastic demand (Open Access) (2017) International Journal of Industrial Engineering Computations, 8 (2), pp. 237-250. Cited 15 times. http://www.growingscience.com/ijiec/Vol8/IJIEC_2016_28.pdf doi: 10.5267/j.ijiec.2016.9.003
Ortiz, M., Neira, D., JimÉnez, G., HernÁndez, H. Solving flexible job-shop scheduling problem with transfer batches, setup times and multiple resources in apparel industry (Open Access) (2016) Lecture Notes in Computer Science (including subseries Lecture Notes in Artificial Intelligence and Lecture Notes in Bioinformatics), 9713 LNCS, pp. 47-58. Cited 9 times. http://ezproxy.cuc.edu.co:2206/content/0302-9743/copyright/2005/ doi: 10.1007/978-3-319-41009-8_6
Ortíz, M.A., Cómbita, J.P., La De Hoz, Á.A., De Felice, F., Petrillo, A. An integrated approach of AHP-DEMATEL methods applied for the selection of allied hospitals in outpatient service (Open Access) (2016) International Journal of Medical Engineering and Informatics, 8 (2), pp. 87-107. Cited 23 times. http://www.inderscience.com/browse/index.php doi: 10.1504/IJMEI.2016.075760
Ortiz-Barrios, M.A., Kucukaltan, B., Carvajal-Tinoco, D., Neira-Rodado, D., Jiménez, G. Strategic hybrid approach for selecting suppliers of high-density polyethylene (2017) Journal of Multi-Criteria Decision Analysis, 24 (5-6), pp. 296-316. Cited 16 times. www.onlinelibrary.wiley.com/journal/10.1002/(ISSN)1099-1360 doi: 10.1002/mcda.1617
Parvaneh, F., El-Sayegh, S.M. Project selection using the combined approach of AHP and LP (2016) Journal of Financial Management of Property and Construction, 21 (1), pp. 39-53. Cited 12 times. www.emeraldinsight.com/jfmpc.htm doi: 10.1108/JFMPC-09-2015-0034
Puthamont, G.Capt.S., Charoenngam, C. Strategic project selection in public sector: Construction projects of the Ministry of Defence in Thailand (2007) International Journal of Project Management, 25 (2), pp. 178-188. Cited 32 times. doi: 10.1016/j.ijproman.2006.05.001
Rohani, J.M., Zahraee, S.M. Production Line Analysis via Value Stream Mapping: A Lean Manufacturing Process of Color Industry (Open Access) (2015) Procedia Manufacturing, 2, pp. 6-10. Cited 73 times. http://ezproxy.cuc.edu.co:2147/procedia-manufacturing doi: 10.1016/j.promfg.2015.07.002
Russo, R.D.F.S.M., Camanho, R. Criteria in AHP: A systematic review of literature (Open Access) (2015) Procedia Computer Science, 55, pp. 1123-1132. Cited 119 times. http://ezproxy.cuc.edu.co:2053/science/journal/18770509 doi: 10.1016/j.procs.2015.07.081
Saaty, T.L. The analytic hierarchy process in conflict management (1990) International Journal of Conflict Management, 1 (1), pp. 47-68. Cited 54 times. doi: 10.1108/eb022672
Sabu, M., Shaijumon, C.S., Rajesh, R. Factors influencing the adoption of ICT tools in Kerala marine fisheries sector: an analytic hierarchy process approach (2018) Technology Analysis and Strategic Management, 30 (7), pp. 866-880. Cited 7 times. http://www.tandf.co.uk/journals/titles/09537325.asp doi: 10.1080/09537325.2017.1388363
Sitjes Cabanas, M. Identificación, clasificación y minimización de residuos en el sector metal-mecánico (2006) Forum Calidad, 17 (168), pp. 65-67.
Su, C., Cheng, M., Lin, F. Simulation-enhanced approach for ranking major transport projects (2006) Journal of Civil Engineering and Management, 12 (4), pp. 285-291. Cited 50 times. doi: 10.1080/13923730.2006.9636405
Sutari, O. Process Improvement using Lean Principles on the Manufacturing of Wind Turbine Components - a Case Study (2015) Materials Today: Proceedings, 2 (4-5), pp. 3429-3437. Cited 14 times. http://ezproxy.cuc.edu.co:2147/materials-today-proceedings/ doi: 10.1016/j.matpr.2015.07.318
Villacreses, K.F.B., Castro, D.S.H. Implementación de una Metodología con la Técnica 5S para Mejorar el Área de Matricería de una Empresa Extrusora de Aluminio (2005) Rev. Tecnológica - ESPOL, 18 (1), pp. 69-75.
Villacreses, K.F.B., Hanna, W.C. Mejoramiento de la Operación de Preparación de Máquinas Cortadoras de Bobinas de Acero 'Slitters' en una Empresa Metalmecánica por Medio del Sistema SMED (2013) Rev. Tecnológica - ESPOL, 18 (1), pp. 85-92. January
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spelling Valle Mercado, VanessaBenitez Acosta, DayanaNeira Rodado, DionicioCabarcas Reyes, Juan CarlosPiñeres Castillo, Aurora PatriciaLuz Tortorella, Guilherme2021-06-04T22:32:26Z2021-06-04T22:32:26Z2021-04-152021-09-1517442370https://hdl.handle.net/11323/8359https://doi.org/10.1504/IJSOM.2020.10023990Corporación Universidad de la CostaREDICUC - Repositorio CUChttps://repositorio.cuc.edu.co/The objective of this research is to design strategies based on lean manufacturing principles in order to improve the efficiency of the production process of a metalworking company. Lean manufacturing is a continuous improvement philosophy that aims to eliminate or reduce, through different tools, all types of waste found in a production process. During the project, a detailed analysis of the production processes was carried out; with operations diagrams, Pareto charts, Ishikawa diagrams, VSM, among others. With these, it was possible to determine the different problems present in anchor rods and clamps production lines. According to the project's progress, each of the improvement strategies was developed, proving its functionality and utility for productivity and cost reduction. Finally, the waste reductions generated by each strategy were calculated, and then the benefits and the investment required for the implementation of the strategies, justified by the cost-benefit analysis.El objetivo de esta investigación es diseñar estrategias basadas en principios de manufactura esbelta para mejorar la eficiencia del proceso productivo de una empresa metalmecánica. Lean manufacturing es una filosofía de mejora continua que tiene como objetivo eliminar o reducir, a través de diferentes herramientas, todo tipo de residuos que se encuentran en un proceso productivo. Durante el proyecto se realizó un análisis detallado de los procesos productivos; con diagramas de operaciones, diagramas de Pareto, diagramas de Ishikawa, VSM, entre otros. Con estos, fue posible determinar los diferentes problemas presentes en las líneas de producción de anclajes y abrazaderas. De acuerdo con el avance del proyecto, se desarrolló cada una de las estrategias de mejora, demostrando su funcionalidad y utilidad para la productividad y la reducción de costos. Finalmente, se calcularon las reducciones de desperdicio generadas por cada estrategia, y luego los beneficios y la inversión requeridos para la implementación de las estrategias, justificados por el análisis de costo-beneficio.Valle Mercado, VanessaBenitez Acosta, DayanaNeira Rodado, Dionicio-will be generated-orcid-0000-0003-0837-7083-600Cabarcas Reyes, Juan Carlos-will be generated-orcid-0000-0002-2171-7428-600Piñeres Castillo, Aurora Patricia-will be generated-orcid-0000-0003-2445-8297-600Luz Tortorella, Guilhermeapplication/pdfengInternational Journal of Services and Operations Management (IJSOM)Attribution-NonCommercial-NoDerivatives 4.0 Internationalhttp://creativecommons.org/licenses/by-nc-nd/4.0/info:eu-repo/semantics/embargoedAccesshttp://purl.org/coar/access_right/c_f1cfManufacturingMetalworking companyLean ManufacturingFabricaciónEmpresa metalmecánicaManufactura esbeltaMejora continuaContinuous improvementDesign of lean manufacturing-based strategies to improve the production process of a metalworking companyDiseño de estrategias basadas en la manufactura esbelta para mejorar el proceso productivo de una empresa metalmecánicaArtículo de revistahttp://purl.org/coar/resource_type/c_6501http://purl.org/coar/resource_type/c_2df8fbb1Textinfo:eu-repo/semantics/articlehttp://purl.org/redcol/resource_type/ARTinfo:eu-repo/semantics/acceptedVersionhttp://www.inderscience.com/offer.php?id=114251Arrieta Posada, J.G. Interacción y conexiones entre las técnicas 5s, SMED y Poka Yoke en procesos de mejoramiento continuo (2007) Tecnura, 10 (20), pp. 139-148. Cited 4 times. [online] https://ezproxy.cuc.edu.co:2067/10.14483/22487638.6255Chen, J.C., Li, Y., Shady, B.D. From value stream mapping toward a lean/sigma continuous improvement process: An industrial case study (2010) International Journal of Production Research, 48 (4), pp. 1069-1086. Cited 128 times. doi: 10.1080/00207540802484911Choomlucksana, J., Ongsaranakorn, M., Suksabai, P.Improving the Productivity of Sheet Metal Stamping Subassembly Area Using the Application of Lean Manufacturing Principles (Open Access) (2015) Procedia Manufacturing, 2, pp. 102-107. Cited 42 times. http://ezproxy.cuc.edu.co:2147/procedia-manufacturing doi: 10.1016/j.promfg.2015.07.090Correa, F.G., Soria, E.G., Martínez, J.H., Rebollar, S.R. Implementación de un proyecto de mejora basado en las estrategias lean manufacturing y Six Sigma, Caso de estudio Beachmold México (2009) Rev. Raites, 3 (5), pp. 57-96. JulyDe Vin, L.J., Jacobsson, L., Odhe, J., Wickberg, A. Lean Production Training for the Manufacturing Industry: Experiences from Karlstad Lean Factory (Open Access) (2017) Procedia Manufacturing, 11, pp. 1019-1026. Cited 8 times. http://ezproxy.cuc.edu.co:2147/procedia-manufacturing doi: 10.1016/j.promfg.2017.07.208Dora, M., Kumar, M., Van Goubergen, D., Molnar, A., Gellynck, X. Operational performance and critical success factors of lean manufacturing in European food processing SMEs (Open Access) (2013) Trends in Food Science and Technology, 31 (2), pp. 156-164. Cited 100 times. doi: 10.1016/j.tifs.2013.03.002Enea, M., Piazza, T. Project selection by constrained fuzzy AHP (2004) Fuzzy Optimization and Decision Making, 3 (1), pp. 39-62. Cited 136 times. doi: 10.1023/B:FODM.0000013071.63614.3dFullerton, R.R., Kennedy, F.A., Widener, S.K. Lean manufacturing and firm performance: The incremental contribution of lean management accounting practices (2014) Journal of Operations Management, 32 (7-8), pp. 414-428. Cited 182 times. doi: 10.1016/j.jom.2014.09.002Landinez-Lamadrid, D.C., Ramirez-Ríos, D.G., Neira Rodado, D., Parra Negrete, K., Combita Niño, J. Shapley value: its algorithms and application to supply chains (2017) , 13 (2), pp. 61-69. Cited 4 times. [online]Melton, T. The benefits of lean manufacturing: What lean thinking has to offer the process industries (2005) Chemical Engineering Research and Design, 83 (6 A), pp. 662-673. Cited 319 times. http://www.elsevier.com/wps/find/journaldescription.cws_home/713871/description#description doi: 10.1205/cherd.04351Moselhi, O., Deb, B. Project selection considering risk (1993) Construction Management and Economics, 11 (1), pp. 45-52. Cited 35 times. doi: 10.1080/01446199300000063Nandi, S., Paul, S., Phadtare, M. An AHP-based construction project selection method (2011) Decision, 38 (1), pp. 91-118. Cited 8 times.Rodado, D.N., Escobar, J.W., García-Cáceres, R.G., Niebles Atencio, F.A. A mathematical model for the product mixing and lot-sizing problem by considering stochastic demand (Open Access) (2017) International Journal of Industrial Engineering Computations, 8 (2), pp. 237-250. Cited 15 times. http://www.growingscience.com/ijiec/Vol8/IJIEC_2016_28.pdf doi: 10.5267/j.ijiec.2016.9.003Ortiz, M., Neira, D., JimÉnez, G., HernÁndez, H. Solving flexible job-shop scheduling problem with transfer batches, setup times and multiple resources in apparel industry (Open Access) (2016) Lecture Notes in Computer Science (including subseries Lecture Notes in Artificial Intelligence and Lecture Notes in Bioinformatics), 9713 LNCS, pp. 47-58. Cited 9 times. http://ezproxy.cuc.edu.co:2206/content/0302-9743/copyright/2005/ doi: 10.1007/978-3-319-41009-8_6Ortíz, M.A., Cómbita, J.P., La De Hoz, Á.A., De Felice, F., Petrillo, A. An integrated approach of AHP-DEMATEL methods applied for the selection of allied hospitals in outpatient service (Open Access) (2016) International Journal of Medical Engineering and Informatics, 8 (2), pp. 87-107. Cited 23 times. http://www.inderscience.com/browse/index.php doi: 10.1504/IJMEI.2016.075760Ortiz-Barrios, M.A., Kucukaltan, B., Carvajal-Tinoco, D., Neira-Rodado, D., Jiménez, G. Strategic hybrid approach for selecting suppliers of high-density polyethylene (2017) Journal of Multi-Criteria Decision Analysis, 24 (5-6), pp. 296-316. Cited 16 times. www.onlinelibrary.wiley.com/journal/10.1002/(ISSN)1099-1360 doi: 10.1002/mcda.1617Parvaneh, F., El-Sayegh, S.M. Project selection using the combined approach of AHP and LP (2016) Journal of Financial Management of Property and Construction, 21 (1), pp. 39-53. Cited 12 times. www.emeraldinsight.com/jfmpc.htm doi: 10.1108/JFMPC-09-2015-0034Puthamont, G.Capt.S., Charoenngam, C. Strategic project selection in public sector: Construction projects of the Ministry of Defence in Thailand (2007) International Journal of Project Management, 25 (2), pp. 178-188. Cited 32 times. doi: 10.1016/j.ijproman.2006.05.001Rohani, J.M., Zahraee, S.M. Production Line Analysis via Value Stream Mapping: A Lean Manufacturing Process of Color Industry (Open Access) (2015) Procedia Manufacturing, 2, pp. 6-10. Cited 73 times. http://ezproxy.cuc.edu.co:2147/procedia-manufacturing doi: 10.1016/j.promfg.2015.07.002Russo, R.D.F.S.M., Camanho, R. Criteria in AHP: A systematic review of literature (Open Access) (2015) Procedia Computer Science, 55, pp. 1123-1132. Cited 119 times. http://ezproxy.cuc.edu.co:2053/science/journal/18770509 doi: 10.1016/j.procs.2015.07.081Saaty, T.L. The analytic hierarchy process in conflict management (1990) International Journal of Conflict Management, 1 (1), pp. 47-68. Cited 54 times. doi: 10.1108/eb022672Sabu, M., Shaijumon, C.S., Rajesh, R. Factors influencing the adoption of ICT tools in Kerala marine fisheries sector: an analytic hierarchy process approach (2018) Technology Analysis and Strategic Management, 30 (7), pp. 866-880. Cited 7 times. http://www.tandf.co.uk/journals/titles/09537325.asp doi: 10.1080/09537325.2017.1388363Sitjes Cabanas, M. Identificación, clasificación y minimización de residuos en el sector metal-mecánico (2006) Forum Calidad, 17 (168), pp. 65-67.Su, C., Cheng, M., Lin, F. Simulation-enhanced approach for ranking major transport projects (2006) Journal of Civil Engineering and Management, 12 (4), pp. 285-291. Cited 50 times. doi: 10.1080/13923730.2006.9636405Sutari, O. 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